Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 5

Audi S4 Complete Workshop Service Repair Manual 2003 2004 2005

Regular price
$17.99
Sale price
$17.99
Regular price
🏷️ Basic Information Identification Make: Audi Model: S4 Generation: B6 Codes Chassis Code: 8E2 (Sedan), 8E5 (Avant), 8H7 (Cabriolet) Engine Codes: BBK 👋 Introduction Market Position Segment: Compact Executive Sports...
27 people are viewing this right now
Type: Car
Vendor:
Sku: 428822
Audi S4 Complete Workshop Service Repair Manual 2003 2004 2005Audi S4 Complete Workshop Service Repair Manual 2003 2004 2005Audi S4 Complete Workshop Service Repair Manual 2003 2004 2005Audi S4 Complete Workshop Service Repair Manual 2003 2004 2005
🏷️ Basic Information
Identification
Make:
Audi
Model:
S4
Generation:
B6
Codes
Chassis Code:
8E2 (Sedan), 8E5 (Avant), 8H7 (Cabriolet)
Engine Codes:
BBK
👋 Introduction
Market Position
Segment:
Compact Executive Sports Sedan/Avant/Cabriolet
Target Audience:
Enthusiasts, DIY mechanics, and professional workshops servicing Audi S4 vehicles.
Competitive Analysis
Competitors:
BMW M3 (E46), Mercedes-Benz C32 AMG (W203), Subaru Impreza WRX STI, Mitsubishi Lancer Evolution.
Key Features
Vehicle Appeal:
Performance-oriented variant of the Audi A4, known for its potent V6 twin-turbo engine, quattro all-wheel drive, and sophisticated chassis.
Manual Value Proposition:
Empowers owners to perform complex repairs and routine maintenance, saving significant costs associated with dealership servicing.
Accessibility:
Digital format allows for instant access on various devices (PC, Mac, tablet, smartphone).
📋 Manual Details
Coverage Areas
Years Covered:
2003, 2004, 2005
Body Styles Covered:
Sedan, Avant (Wagon), Cabriolet (Convertible)
Model Variants Covered:
All S4 models and sub-trims
Page Count
Estimated Page Count:
Over 1500 (typical for comprehensive workshop manuals of this era)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Engine:
2.7L Bi-Turbo V6 (250hp/258lb-ft), including cooling, lubrication, fuel delivery, ignition, emission control, timing, and diagnosis.
Transmission:
6-speed manual and Tiptronic automatic transmissions, including clutch, drivetrain, driveshafts, differentials, and related systems.
Suspension And Steering:
Front and rear suspension (multi-link), shock absorbers, springs, anti-roll bars, power steering system, steering rack, and alignment.
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake calipers, rotors, pads, hydraulic lines, and parking brake.
Electrical System:
12V battery, alternator, starter motor, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, and diagnostic connectors (OBD-II).
Body And Chassis:
Body panel removal/installation, doors, hood, trunk, bumpers, interior trim, sound deadening, and chassis components.
Climate Control:
HVAC system, A/C compressor, refrigerant, heater core, blower motor, and climate control unit.
Safety Systems:
Airbag system, seat belts, and related safety components.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake fluid flush, coolant flush, and belt inspections/replacements.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting, reading diagnostic trouble codes (DTCs).
Repair Procedures:
Detailed instructions for component removal, repair, and reinstallation across all covered systems.
Engine Repair:
Engine rebuilds, head gasket replacement, turbocharger service, fuel injector replacement, and more.
Transmission Service:
Clutch replacement, transmission fluid and filter changes, torque converter replacement, and internal transmission component repairs.
Brake System Repair:
Brake pad and rotor replacement, caliper rebuilding, ABS sensor replacement, and brake line bleeding.
Electrical Troubleshooting:
Component testing, circuit diagnosis using wiring diagrams, and common electrical fault rectification.
Suspension And Steering Repair:
Ball joint replacement, control arm replacement, tie rod end replacement, and steering column repair.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls.
Diagrams And Illustrations:
Includes detailed diagrams, exploded views, and step-by-step illustrations for clarity.
Torque Specifications:
Detailed torque values for critical fasteners across all systems.
Wiring Diagrams:
Full electrical system wiring diagrams for accurate troubleshooting.
📊 Manual Specifications
File Format
Digital Format:
PDF
Software Requirements:
Adobe Reader (free download)
Print Quality
Printability:
Fully printable; individual pages or entire manual.
Binding Type
Digital Binding:
N/A (Digital download)
Paper Type
Digital Paper Type:
N/A (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2.7L Bi-Turbo V6 (2.7T)
Displacement:
2671 cc (2.7 Liters)
Bore X Stroke:
81.0 mm x 86.4 mm
Compression Ratio:
9.1:1
Valvetrain:
DOHC (Double Overhead Camshaft), 5 valves per cylinder (30 valves total)
Performance
Horsepower:
250 hp @ 5800-6500 rpm
Torque:
258 lb-ft (350 Nm) @ 1800-4000 rpm
Fuel System
Fuel Delivery:
Bosch Motronic ME7.1 engine management system with multi-point sequential fuel injection.
Fuel Type:
Premium Unleaded Gasoline (91+ Octane Recommended)
Cooling System
Cooling Type:
Liquid-cooled
Lubrication System
Oil Capacity:
Approx. 6.5 liters (6.9 US quarts) with filter change.
Recommended Oil Viscosity:
SAE 0W-40 or 5W-40 synthetic (refer to manual for specific VW 502.00 specification)
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission (01E)
Optional
Type:
Tiptronic Automatic Transmission
Features
Drivetrain:
Audi quattro permanent all-wheel drive system with Torsen center differential.
Fluid Specifications
Manual Transmission Fluid:
G 052 145 A1 (or equivalent manual transmission fluid meeting VW specification)
Automatic Transmission Fluid:
G 055 025 (or equivalent ATF meeting VW specification)
📐 Dimensions
Exterior
Length:
Sedan: ~4574 mm (180.1 in), Avant: ~4583 mm (180.4 in), Cabriolet: ~4574 mm (180.1 in)
Width:
~1770 mm (69.7 in) without mirrors
Height:
Sedan: ~1400 mm (55.1 in), Avant: ~1415 mm (55.7 in), Cabriolet: ~1380 mm (54.3 in)
Weights
Curb Weight:
Approx. 1630 kg (3594 lbs) for Sedan, 1700 kg (3748 lbs) for Avant
Wheel And Tire
Wheel Bolt Pattern:
5x112
Standard Tire Size:
235/40 R18
🛡️ Safety Features
Ratings
NHTSA Ratings:
Frontal: 4 stars (driver and passenger), Side Impact: 5 stars (front and rear passengers) - typical for the era and model.
Active Features
Traction Control:
Audi Traction Control (ASR)
Stability Control:
Electronic Stability Program (ESP)
Brake Assist:
ABS with EBD
Passive Features
Airbags:
Front airbags, side airbags, and available side curtain airbags (depending on body style and options).
Seat Belts:
Pretensioning front seat belts, rear 3-point seat belts.
💡 Technology Features
Infotainment
Audio System:
Audi Symphony II audio system with CD player and premium speaker options (Bose).
Navigation:
Optional Audi Navigation Plus system.
Driver Assistance
Parking Sensors:
Optional front and rear parking sensors (Audi Parking System).
Cruise Control:
Standard cruise control system.
Connectivity
Phone Integration:
Optional Bluetooth hands-free interface.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 10,000 miles or 12 months, whichever comes first (under normal driving conditions; severe conditions require more frequent changes).
Spark Plugs:
Typically around 60,000 miles (refer to manual for exact specification based on plug type).
Timing Belt Or Chain:
This engine uses a timing chain, which is designed to last the life of the engine but may require inspection and potential replacement if noise or issues arise. The manual will detail inspection procedures.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Coolant Flush:
Every 30,000-60,000 miles or as specified in the manual, using G 12 or G 12+ coolant.
Fluid Specifications
Coolant:
G 12 or G 12+ (Audi Pink/Red Antifreeze)
Brake Fluid:
DOT 4 (meeting VW 501 14 specification)
Known Issues
Coil Packs:
Intermittent misfires can be caused by failing ignition coil packs.
Pcv System:
Positive Crankcase Ventilation (PCV) system can clog, leading to vacuum leaks and rough running.
Oil Leaks:
Common oil leak points include valve cover gaskets and oil cooler seals.
Front Control Arms:
Wear in front upper and lower control arms can lead to steering looseness and uneven tire wear.
Cv Boots:
Torn CV joint boots can lead to grease loss and eventual CV joint failure.
📚 Vehicle History
Brand Heritage
Audi Performance:
Audi has a long history of performance engineering, particularly with its quattro all-wheel-drive system and turbocharged engines.
Model Evolution
S4 Lineage:
The S4 designation represents the performance-oriented version of Audi's executive A4 model, building on previous generations of potent Audis.
B6 Generation Introduction:
The B6 generation Audi A4 and S4 were introduced in 2001 (for A4) and 2003 (for S4), replacing the B5 generation.
Production
Manufacturing Locations:
Primarily Ingolstadt, Germany, and Neckarsulm, Germany.
🏆 Awards & Recognition
Recognitions
Car And Driver Editors Choice:
The Audi A4/S4 platform (B6) was frequently lauded by automotive publications for its balance of performance, comfort, and technology.
Sale

Unavailable

Sold Out