Engine Mechanical:
All engine mechanical components, including assembly, disassembly, inspection, and overhaul of internal engine parts, cylinder heads, crankshaft, pistons, connecting rods, and timing systems.
Engine Management:
Fuel injection systems (FSI, TFSI), ignition systems, emissions control systems (catalytic converters, oxygen sensors), engine control unit (ECU) diagnostics and programming, sensor identification and testing.
Transmission Manual:
Service, repair, and overhaul of the 6-speed manual transmission (e.g., model 02M).
Transmission Automatic:
Service, repair, and overhaul of the 6-speed Tiptronic automatic transmission (e.g., model 09G).
Drivetrain AWD:
quattro all-wheel-drive system, including Haldex coupling, transfer case, drive shafts, differentials, and axle components.
Suspension Steering:
Front and rear suspension systems (MacPherson struts, multi-link rear), shock absorbers, springs, bushings, ball joints, steering rack, power steering pump, steering column, wheel alignment specifications.
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake rotors, pads, calipers, master cylinder, brake fluid specifications, bleeding procedures, parking brake system.
Electrical System:
Complete electrical system, including battery, alternator, starter motor, lighting systems (headlights, taillights, interior lights), wiring diagrams, fuses, relays, power distribution, charging system diagnostics.
Body Chassis:
Body structure, panels, doors, hood, trunk lid, bumpers, glass, convertible top mechanisms (for Roadster models), chassis components, corrosion protection.
Climate Control:
HVAC system (heating, ventilation, air conditioning), refrigerant R134a, compressor, condenser, evaporator, climate control module diagnostics, cabin air filter replacement.
Infotainment Audio:
Audi Navigation Plus (RNS-E), Chorus II, Concert II, Symphony II audio systems, speaker replacement, antenna systems, MMI (Multi Media Interface) basics.
Safety Airbags:
Airbag system components, control modules, sensors, seat belts, SRS (Supplemental Restraint System) diagnostics and safety precautions.
Preventative Maintenance:
Scheduled maintenance, oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, brake fluid flush, coolant flush, timing belt/chain inspection/replacement procedures.
Diagnostic Procedures:
Troubleshooting guides for common issues, fault code retrieval and interpretation (OBD-II), circuit testing, component testing, using diagnostic tools.
Repair Procedures:
Step-by-step repair instructions for all major vehicle systems, including engine teardown and rebuild, transmission overhaul, suspension component replacement, brake system repairs, electrical component replacement.
Component Replacement:
Detailed instructions for replacing specific parts such as alternators, starters, fuel pumps, radiators, water pumps, clutch assemblies, CV joints, sensors, and control modules.
Torque Specifications:
Precise torque values for all critical fasteners and bolts across various vehicle systems, ensuring proper assembly and preventing component damage.
Wiring Diagrams:
Comprehensive and detailed electrical wiring diagrams for all circuits, allowing for accurate diagnosis and repair of electrical issues.
Troubleshooting Charts:
Systematic troubleshooting charts for common symptoms, guiding technicians through logical diagnostic steps.
Depth:
Expert level. Covers everything from basic fluid changes and inspections to complete engine and transmission rebuilds, complex electrical diagnostics, and advanced module programming.
Engine Code:
BAM (1.8T 225hp), APX (1.8T 210hp), AUQ (1.8T 180hp), AWP (1.8T 180hp), BFV (3.2 VR6 250hp).
Displacement 1.8T:
1.8 Liters (1781 cc)
Configuration 1.8T:
Inline-4, turbocharged, 20-valve, DOHC
Displacement 3.2:
3.2 Liters (3189 cc)
Configuration 3.2:
VR6 (Narrow-angle V6), 24-valve, DOHC
Horsepower 1.8T 180Hp:
180 PS (177 hp / 132 kW) @ 5500 rpm
Torque 1.8T 180Hp:
235 Nm (173 lb-ft) @ 1950 rpm
Horsepower 1.8T 210Hp:
210 PS (207 hp / 152 kW) @ 5800 rpm
Torque 1.8T 210Hp:
270 Nm (199 lb-ft) @ 1950 rpm
Horsepower 1.8T 225Hp:
225 PS (221 hp / 165 kW) @ 5900 rpm
Torque 1.8T 225Hp:
280 Nm (207 lb-ft) @ 2200 rpm
Horsepower 3.2 Vr6:
250 PS (247 hp / 184 kW) @ 6300 rpm
Torque 3.2 Vr6:
320 Nm (236 lb-ft) @ 3200 rpm
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Injection System:
Multi-point Fuel Injection (MPI) or FSI (Fuel Stratified Injection) for some 1.8T variants, Sequential Fuel Injection for VR6.
Turbocharger:
Garrett GT17 (for 180/210hp) or K04 (for 225hp) turbocharger with intercooler on 1.8T models.
Length:
Approx. 4113 mm (161.9 in)
Width:
Approx. 1774 mm (69.8 in)
Height:
Coupe: Approx. 1346 mm (53.0 in) / Roadster: Approx. 1350 mm (53.1 in)
Wheelbase:
Approx. 2462 mm (97.0 in)
Wheel Bolt Pattern:
5x112 mm
Wheel Size:
Standard: 7.5Jx17 ET43 (optional 18" and 19" wheels).
Seating Capacity:
2+2 Seating (Coupe), 2 Seating (Roadster)
Trunk Volume Coupe:
Approx. 270 Liters (9.5 cu ft)
Trunk Volume Roadster:
Approx. 200 Liters (7.1 cu ft) with roof up, 150 Liters (5.3 cu ft) with roof down.
Curb Weight 1.8T FWD:
Approx. 1350 kg (2976 lbs)
Curb Weight 1.8T Quattro:
Approx. 1440 kg (3175 lbs)
Curb Weight 3.2 Quattro:
Approx. 1510 kg (3329 lbs)
Oil Change Interval:
Every 10,000 miles or 12 months, whichever comes first (or as per specific Audi recommendations using synthetic oil).
Spark Plug Replacement:
Every 40,000 miles for 1.8T models, 60,000 miles for 3.2 VR6 models.
Timing Belt Inspection 1.8T:
Inspect every 40,000 miles. Replacement recommended every 80,000 miles or 5 years.
Coolant Flush:
Every 30,000 miles or 3 years.
Brake Fluid Flush:
Every 24 months (2 years) regardless of mileage.
Engine Oil 1.8T:
SAE 5W-40, API SN, ACEA C3 / VW 502 00 / 505 00 specification (Full Synthetic).
Engine Oil 3.2:
SAE 0W-30 or 5W-30, API SN, ACEA A3 / B4 / VW 502 00 / 505 00 specification (Full Synthetic).
Coolant:
G12 or G12+ (Pink/Red) Antifreeze/Coolant, mixed 50/50 with distilled water.
Brake Fluid:
DOT 4 LV (Low Viscosity) or DOT 4 Class 6 Brake Fluid.
Transmission Fluid Manual:
G 005 215 A2 (GL-4 SAE 75W-90) or equivalent.
Transmission Fluid Automatic:
G 052 162 A1/A2 (VW TL 521 62) or equivalent ATF (often a proprietary blend).
Power Steering Fluid:
G 002 000 (Green Pentosin CHF 11 S) or equivalent hydraulic fluid.
Differential Fluid Quattro:
G 052 145 A1/A2 (GL-5 SAE 75W-90) for rear differential.
Coil Packs:
Premature failure of ignition coil packs can lead to misfires and rough idling.
Oil Leaks:
Common oil leaks from valve cover gaskets, oil cooler seals, and crank seals.
ABS Sensor Failure:
Wheel speed sensor (ABS sensor) failures can trigger ABS and ESP warning lights.
Evap Emissions System:
Issues with the EVAP system (e.g., purge valve, charcoal canister) can cause check engine lights.
Convertible Top Mechanism:
Roadster models can experience issues with the hydraulic pump, cylinders, or microswitches for the convertible top operation.
Suspension Bushings:
Wear in suspension bushings (e.g., control arm bushings) can lead to clunking noises and poor handling.
Audi Legacy:
Audi, a German manufacturer with a long history of engineering innovation, particularly known for its quattro all-wheel-drive system and sophisticated luxury vehicles.
Tt Mk1 Context:
The 2006 model is part of the second generation (Mk2) TT, introduced in late 2006, but this manual specifically covers the end of the first generation (Mk1).
Tt Mk1 Debut:
The first generation Audi TT was first shown as concept cars in 1995 and officially launched in 1998 (Coupe) and 1999 (Roadster).
Tt Mk1 Facelift:
The Mk1 TT received a significant facelift in 2003, which included revised styling, updated engines (particularly the 225hp 1.8T and introduction of the 3.2 VR6), and suspension improvements, most of which are relevant to this 2006 model.
Production Years Mk1:
1998-2006
Manufacturing Location:
Audi AG, Ingolstadt, Germany (primary), Győr, Hungary (for some components/assembly).