Vehicle Segment:
Lightweight motorcycle, likely aimed at commuting and general use in its era and market.
Competitors 2002:
Likely competed with other entry-level motorcycles from manufacturers like Honda (e.g., CB Shine, Dream series), Yamaha (e.g., Crux), Suzuki, and TVS in specific markets.
Electrical Focus:
This manual is specifically designed to address the electrical complexity of the Bajaj Legend 2002, offering critical diagnostic information.
Dealer Equivalence:
Authentic information used by authorized Bajaj dealerships, ensuring accuracy and completeness.
Electrical Systems:
Comprehensive coverage of all electrical circuits, components, and their interconnections.
Estimated Pages:
Detailed page count not specified, but implies comprehensive coverage for dealer-level service.
Type:
Wiring Diagram / Electrical Service Manual
Language:
English (implied by description and typical dealer documentation)
Format:
Digital (likely PDF or similar electronic format as it will be sent)
Ignition System:
Detailed wiring for the ignition system, including components like the CDI unit, ignition coil, and spark plug.
Lighting System:
Wiring for headlights (high and low beam), tail lights, brake lights, turn signals, and indicator lights.
Charging System:
Diagrams for the stator, rectifier/regulator, and battery charging circuit.
Starting System:
Wiring for the starter motor, starter solenoid, and activation switches.
Instrumentation:
Wiring for the speedometer, tachometer (if applicable), fuel gauge, and warning lights.
Controls:
Wiring for handlebar controls such as throttle, clutch, brake levers, and switches (horn, lights, starter).
Braking System Illumination:
Specific wiring related to brake light activation sensors and circuits.
Horn:
Wiring diagram for the horn and its activation circuit.
Fuses And Relays:
Identification and circuit diagrams for all fuses and relays.
Troubleshooting Electrical Faults:
Facilitates diagnosis of electrical issues by allowing users to trace circuits and identify faults.
Component Identification:
Provides clear identification of electrical components and their terminal connections.
Cabling Follow:
Enables following of all cabling on the bike for repair or modification.
Installation Of Accessories:
Can assist in the correct installation of electrical accessories by understanding existing circuits.
Wire Color Identification:
Detailed identification of wire colors for each circuit, essential for accurate tracing and repair.
Component Location:
While primarily a diagram, it aids in locating components by showing their position within the electrical layout.
Depth:
Dealer-level diagnostic and repair, covering the complete electrical system with detailed circuit schematics.
Diagnostic Tools:
Empowers users to employ basic diagnostic tools like multimeters for continuity and voltage checks.
Format Details:
Likely a high-resolution, vector-based or clear bitmap image format (e.g., PDF, JPG, PNG) optimized for clarity.
Searchability:
If a high-quality PDF, it may include searchable text for component names or wire identifiers.
Clarity:
Designed for clarity when printed, with legible wire colors, component labels, and connection points.
Binding:
Not applicable for digital format; if a printed version exists, it would typically be a comb or saddle-stitch binding.
Paper:
Not applicable for digital format; original dealer manuals often used durable paper stock.
Engine Type:
Likely a single-cylinder, four-stroke engine (typical for Bajaj models of this era).
Displacement:
Estimated 150cc to 175cc based on common Bajaj Legend variants (precise displacement for 2002 model needs confirmation).
Cooling System:
Air-cooled (standard for this class).
Carburetion:
Carbureted (typical for 2002 models).
Horsepower:
Estimated 12-15 HP (typical for this engine class and era, specific figures vary by exact configuration).
Torque:
Estimated 10-12 Nm (typical for this engine class and era).
Fuel Type:
Unleaded Gasoline.
Length:
Specific dimensions for 2002 Bajaj Legend not readily available, but typical for its class.
Width:
Specific dimensions for 2002 Bajaj Legend not readily available, but typical for its class.
Height:
Specific dimensions for 2002 Bajaj Legend not readily available, but typical for its class.
Curb Weight:
Estimated 130-145 kg (typical for this segment).
Safety Certification:
Compliant with Indian and relevant international automotive safety standards for motorcycles of its era.
Braking System:
Front Disc Brake, Rear Drum Brake (common configuration).
Lighting Visibility:
Headlights, tail lights, and turn signals are crucial for visibility and safety, covered by the wiring diagram.
Oil Change:
Typically every 3,000-4,000 km or 4-6 months (refer to full service manual for exact intervals).
Spark Plug Check:
Every 5,000-6,000 km (subject to spark plug type and condition).
Air Filter Cleaning:
Every 3,000-5,000 km, depending on operating conditions.
Engine Oil Type:
API SG/SH or JASO MA grade 10W-30 or 20W-40 (specific viscosity depends on ambient temperature; refer to full manual).
Brake Fluid:
DOT 3 or DOT 4 (if equipped with disc brakes).
Electrical Reliability:
Wiring harness durability and connector integrity can be potential points of concern in older bikes; this manual is crucial for addressing them.
Carburetor Issues:
Carburetor jetting and cleaning are common maintenance items for ensuring smooth engine operation.
Bajaj Auto:
Bajaj Auto Ltd. is a prominent Indian manufacturer with a long history in two-wheeler and three-wheeler production.
Legend Lineage:
The Legend model was part of Bajaj's line-up in the late 1990s and early 2000s, often positioned as a stylish and performance-oriented commuter bike.
Production Period:
The Bajaj Legend was produced in the late 1990s and early 2000s. Specific production years may vary by market.
