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BMW 3 Series 318 1983-1991 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 318 Codes Chassis Codes: E30 Engine Codes: M10B18 (various sub-variants like M10B18i) 👋 Introduction Market Position Market Segment: Entry-level...
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Sku: 447717
BMW 3 Series 318 1983-1991 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
318
Codes
Chassis Codes:
E30
Engine Codes:
M10B18 (various sub-variants like M10B18i)
👋 Introduction
Market Position
Market Segment:
Entry-level luxury compact sports sedan/coupe. Competed against models like Mercedes-Benz 190E, Audi 80/90, and Peugeot 405.
Competitive Analysis
Key Competitors:
Mercedes-Benz W201 (190E), Audi Typ 89 (80/90), Volvo 240, Alfa Romeo 75.
Key Features
Platform Significance:
The E30 platform marked BMW's successful entry into a broader market segment while retaining its core driving dynamics and build quality.
Target Audience:
Enthusiast drivers, professionals seeking a compact luxury vehicle with sporty credentials.
📋 Manual Details
Coverage Areas
Covered Years:
1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991
Page Count
Page Count:
225
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full coverage: engine assembly, cylinder head, crankshaft, pistons, connecting rods, valve train, timing belt/chain, lubrication system, cooling system.
Engine Management:
Fuel injection system (L-Jetronic, Motronic variants), ignition system, emissions control systems, diagnosis and troubleshooting of electronic control units (ECUs).
Transmission Manual:
Repair and overhaul of manual gearboxes, clutch system, driveshafts, differential.
Transmission Automatic:
Diagnosis, maintenance, and repair procedures for automatic transmissions (if applicable to 318 variants of this era).
Brakes:
Front and rear brake systems (disc/drum configurations), hydraulic systems, parking brake, ABS (if equipped).
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, steering knuckles.
Steering:
Steering rack, power steering system (if equipped), steering column, linkage.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams.
Body And Interior:
Body panel removal and installation, interior trim, seats, doors, windows, locks, HVAC system.
Procedures Included
Scheduled Maintenance:
Detailed service intervals for oil changes, filter replacements, fluid checks, spark plugs, ignition timing, drive belts.
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for common problems, fault code interpretation (where applicable).
Repair And Overhaul:
Comprehensive instructions for disassembly, inspection, repair, and reassembly of all major mechanical and electrical components.
Specification Data:
Torque specifications, clearances, fluid capacities, engine timing settings, electrical resistance values.
Technical Depth
Technical Depth:
Comprehensive, covering everything from basic maintenance tasks to complete engine and transmission overhauls and advanced electrical system diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution scans, ensuring clarity of text and diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, SOHC (M10)
Displacement:
1.8 Liters (1766 cc)
Bore X Stroke:
89.0 mm x 71.0 mm
Compression Ratio:
Typically 9.5:1 or similar, depending on specific variant.
Performance
Horsepower:
Approximately 105-115 hp @ 5800-6000 rpm (variant dependent).
Torque:
Approximately 110-120 lb-ft @ 3500-4000 rpm (variant dependent).
Fuel System
Fuel Delivery:
Bosch L-Jetronic or Motronic fuel injection system.
Fuel Type:
Unleaded Gasoline (Premium/Octane rating dependent on region).
Ignition System
Ignition Type:
Electronic Ignition (Distributor-based or distributorless in later models).
🔧 Transmission
Standard
Transmission Type Standard:
4-speed or 5-speed Manual Transmission.
Optional
Transmission Type Optional:
3-speed or 4-speed Automatic Transmission (ZF or equivalent).
Features
Clutch Type:
Single dry plate, hydraulically operated.
Final Drive:
Rear Wheel Drive (RWD) with limited-slip differential (LSD) as an option on some models.
📐 Dimensions
Exterior
Length:
Approx. 4340 mm (170.9 in)
Width:
Approx. 1675 mm (65.9 in)
Height:
Approx. 1380 mm (54.3 in)
Wheelbase:
Approx. 2570 mm (101.2 in)
Weights
Curb Weight:
Approx. 1150-1250 kg (2535-2755 lbs), depending on body style and equipment.
🛡️ Safety Features
Ratings
Crash Test History:
No standardized global crash ratings like NHTSA or Euro NCAP in the modern sense were widely publicized for this era. However, the E30 was known for its robust structure.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on later models or as a higher-trim option.
Passive Features
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners (front), two-point lap belts (rear) standard. Optional rear three-point belts.
Body Structure:
Reinforced safety cage, crumple zones front and rear.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM radio with cassette player. Upgraded sound systems (e.g., premium speakers, amplifier) were optional.
Driver Assistance
Cruise Control:
Optional cruise control system available on some models.
Connectivity
Internal Systems:
Basic electrical systems with focus on mechanical controls. No modern digital interfaces or Bluetooth connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or annually, whichever comes first, depending on driving conditions and oil quality.
Spark Plug Replacement:
Approximately every 20,000-30,000 miles (32,000-48,000 km), depending on plug type (e.g., copper vs. platinum).
Timing Belt Replacement:
The M10 engine uses a timing chain, which is generally designed for the life of the engine. However, tensioners and guides may require inspection/replacement as part of major overhauls.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-40 or 15W-40 recommended for most climates. Consult manual for specific BMW approvals (e.g., BMW Special Oil).
Engine Oil Capacity:
Approx. 4.25 Liters (4.5 US Quarts) with filter change.
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors. BMW recommends specific coolant types (e.g., BMW Blue or Green coolant).
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
ATF Dexron II or Dexron III compatible fluid.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Rust Corrosion:
Common E30 issue: rust can affect wheel arches, rocker panels, sills, battery tray, and around the windshield.
Fuel Delivery System:
Fuel pump failure, clogged injectors, aging fuel lines, and issues with the fuel pressure regulator.
Cooling System:
Leaking radiators, cracked hoses, faulty thermostat, and potential head gasket issues if overheated.
Electrical Component Failure:
Aging wiring harnesses, failing relays, blower motor resistors, and instrument cluster issues are not uncommon.
Suspension Wear:
Worn control arm bushings, ball joints, tie rod ends, and shock absorbers can lead to imprecise handling and noises.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's long-standing reputation for building driver-focused, sporty sedans and coupes with excellent engineering and build quality.
Model Evolution
E30 Generation:
The E30 was the second generation of the BMW 3 Series, produced from 1982 to 1991. It replaced the E21 and laid the groundwork for future 3 Series generations.
318 Positioning:
The 318i was the entry-level model, offering a more accessible price point into the premium 3 Series range, often powered by the robust M10 engine.
Production
Production Years:
1983-1991 (for the E30 318i model covered).
Manufacturing Locations:
Primarily Germany (Munich, Dingolfing), with potential assembly in other BMW facilities globally.
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Consistently praised by automotive journalists of the era for its engaging driving dynamics, balanced chassis, and solid build quality. Often cited as a benchmark for handling in its class.
Ratings
Historical Reputation:
The E30 3 Series, including the 318i, has achieved legendary status among enthusiasts and is considered one of BMW's most iconic generations.
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