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BMW 3 Series 1987-1991 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Generation Code: E30 Codes Chassis Codes: E30 Engine Codes: M10 (M10B18, M10B20), M20 (M20B25, M20B27) 👋 Introduction Market Position Market Position:...
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Type: Car
Vendor:
Sku: 447880
BMW 3 Series 1987-1991 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Generation Code:
E30
Codes
Chassis Codes:
E30
Engine Codes:
M10 (M10B18, M10B20), M20 (M20B25, M20B27)
👋 Introduction
Market Position
Market Position:
The BMW 3 Series (E30) cemented BMW's reputation for sporty, driver-focused sedans and coupes. This manual provides essential support for owners and mechanics maintaining this iconic model.
Competitive Analysis
Competitive Analysis:
Competed against cars like the Mercedes-Benz 190E, Audi 80/90, and Alfa Romeo 75, offering a more dynamic driving experience and advanced engineering for its era.
Key Features
Key Features:
Rear-wheel drive, balanced chassis, refined engines, upscale interior, and sport-oriented handling, making it a benchmark in its class.
Manual Value Proposition
Manual Value Proposition:
An indispensable resource for preserving the performance and longevity of the E30 3 Series, enabling cost-effective DIY maintenance and accurate professional repairs.
📋 Manual Details
Coverage Areas
Covered Model Years:
1987, 1988, 1989, 1990, 1991
Covered Body Styles:
Sedan (E30/2), Coupe (E30/2), Convertible (E30/2C), Touring (E30/3), M3 (E30/2S)
Covered Regions:
Global (specific regional variations may apply, covered generally)
Page Count
Page Count:
225
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, timing, cooling system, lubrication system, fuel delivery system (carburetor & early EFI), exhaust system.
Engine Management:
Ignition system, fuel injection (Bosch Motronic), sensor diagnostics, ECU functions.
Transmission Drivetrain:
Manual transmission (Getrag 260), automatic transmission (ZF 4HP22), clutch, driveshaft, differential, axles.
Brakes:
Front disc brakes, rear disc brakes (or drum on some early models), ABS (optional), hydraulic system, parking brake.
Suspension Steering:
Front MacPherson struts, rear semi-trailing arms, bushings, shock absorbers, springs, steering rack, power steering system.
Electrical System:
Battery, alternator, starter, lighting system, wipers, horn, power windows, central locking, fuse box, wiring diagrams.
Bodywork Interior:
Body panel removal and installation, interior trim, seats, doors, windows, sunroof operation, HVAC system (heating, ventilation, air conditioning).
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug service, coolant flushes, brake fluid replacement, belt inspection and replacement.
Repair Procedures:
Engine rebuild, transmission overhaul, brake caliper replacement, suspension component renewal, electrical component troubleshooting and replacement.
Diagnostic Procedures:
Troubleshooting guides for common symptoms, fuel system checks, ignition system testing, electrical fault finding.
Specifications Data:
Torque specifications, engine tuning data, fluid capacities, electrical component resistance values.
Technical Depth
Technical Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic information and repair procedures for most components.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick keyword lookup.
Print Quality
Print Quality:
High-resolution scans suitable for printing individual pages or sections.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Variants:
4-cylinder M10 (1.8L, 2.0L) and 6-cylinder M20 (2.5L, 2.7L 'eta')
Performance
325I Horsepower:
Approximately 168-171 hp (varies by market and year)
325I Torque:
Approximately 210-220 Nm (155-162 lb-ft)
325E Horsepower:
Approximately 121-127 hp (focus on torque)
325E Torque:
Approximately 230-235 Nm (170-173 lb-ft)
Fuel System
Fuel System Early Models:
Carbureted (e.g., Pierburg 2E)
Fuel System Later Models:
Bosch LE-Jetronic or L-Jetronic fuel injection (e.g., on 325i, 325e)
Cooling System
Cooling Type:
Pressurized liquid cooling system with thermostatic control.
Coolant Capacity:
Approximately 7.0 - 8.0 liters (depending on engine variant)
Lubrication System
Oil Type Specification:
API SG or higher, SAE 15W-40 or 10W-40 (check specific manual for climate/engine variations)
Oil Capacity:
Approximately 4.0 - 5.0 liters (depending on engine variant, excluding filter)
🔧 Transmission
Standard
Standard Transmission Type:
Getrag 260 5-speed manual transmission
Optional
Optional Transmission Type:
ZF 4HP22 4-speed automatic transmission
Features
Clutch Type:
Hydraulically actuated single-plate dry clutch.
Transmission Fluid Manual:
Manual transmission: API GL-4, SAE 75W-90 or 80W-90
Transmission Fluid Automatic:
Automatic transmission: Dexron III or equivalent
📐 Dimensions
Exterior
Wheelbase:
Approx. 2565-2570 mm (101.0-101.2 in)
Length:
Approx. 4350-4400 mm (171.3-173.2 in)
Width:
Approx. 1675-1700 mm (65.9-66.9 in)
Height:
Approx. 1380-1415 mm (54.3-55.7 in)
Weights
Curb Weight:
Approx. 1150-1350 kg (2535-2976 lbs) depending on body style and engine
Gross Vehicle Weight:
Varies by model, typically around 1700-1900 kg
🛡️ Safety Features
Ratings
Safety Ratings Era:
While official NHTSA/Euro NCAP ratings for this specific era are scarce, the E30 was known for solid build quality and crumple zones, providing good occupant protection for its time.
Active Features
Active Safety Features:
Optional Anti-lock Braking System (ABS) on later models, generally good chassis dynamics contributing to active safety.
Passive Features
Passive Safety Features:
Reinforced passenger cell, impact-absorbing steering column, front and rear crumple zones, padded interior surfaces.
Seatbelts:
Three-point inertia-reel seatbelts (front and rear).
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio with cassette player, optional CD player, analog gauges, manual climate controls.
Driver Assistance
Driver Assistance Features:
Primarily focused on chassis dynamics and driver feedback rather than electronic aids. Optional ABS was the most significant electronic assistance.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or USB. Basic features included power windows and locks on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions. Consult manual for specific recommendations.
Coolant Replacement Interval:
Every 2-3 years or 30,000-50,000 miles (48,000-80,000 km).
Spark Plug Replacement Interval:
Depends on plug type; platinum plugs could last 50,000+ miles, standard copper plugs around 20,000-30,000 miles.
Fluid Specifications
Brake Fluid Specification:
DOT 3 or DOT 4 (check manual for specific fill level recommendations).
Power Steering Fluid:
ATF Dexron II or III, or specific BMW hydraulic fluid.
Known Issues
Known Issues Cooling System:
Cracked plastic expansion tanks, failing water pumps, and deteriorating hoses are common.
Known Issues Suspension:
Worn control arm bushings, worn sway bar links, and aging shock absorbers.
Known Issues Electrical:
Failing alternator, worn starter motors, faulty fuel pump relays, and degraded wiring insulation.
Known Issues Engine:
Oil leaks from valve cover gaskets and oil pan seals, timing belt wear (on engines with belts), and clogged fuel injectors.
Maintenance Tips:
Regularly inspect the cooling system, maintain battery health, and address any oil leaks promptly.
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW has a long history of producing sporty, performance-oriented vehicles with a focus on driving dynamics and engineering excellence.
Model Evolution
Model Evolution:
The E30 generation, launched in 1982, succeeded the E21 and introduced more modern styling and engineering. It was produced in various body styles and engine configurations, including the legendary M3.
Production
Production Years:
1982-1994 (E30 platform)
Manufacturing Locations:
Primarily Germany (Munich, Dingolfing), with some assembly in other countries.
Iconic Variants:
The E30 M3, with its homologation special engine and chassis enhancements, is a highly sought-after classic performance car.
🏆 Awards & Recognition
Recognitions
Recognitions:
The E30 3 Series, particularly the M3 variant, has received numerous accolades over the years and is considered a modern classic by automotive enthusiasts and publications.
Ratings
Ratings:
Consistently ranked highly for its driving dynamics and build quality in period reviews and by automotive journalists decades later.
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