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BMW 3 Series E46 Service Repair Manual 1999-2005

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The BMW 3 Series, specifically the fifth generation identified by the E46 chassis code and produced between 1999 and 2005, represents a significant era for the brand. Renowned for its...
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BMW 3 Series E46 Service Repair Manual 1999-2005
The BMW 3 Series, specifically the fifth generation identified by the E46 chassis code and produced between 1999 and 2005, represents a significant era for the brand. Renowned for its exceptional driving dynamics, sophisticated engineering, and premium build quality, this compact executive car set benchmarks for its class. Available in multiple body styles including Sedan, Coupe, Convertible, and Touring, as well as the high-performance M3 variant, the E46 offered a range of potent inline-six and efficient four-cylinder engines. Its reputation for a driver-focused cockpit, balanced handling, and a refined interior solidified its position as a highly desirable vehicle, frequently recognized for automotive excellence. This comprehensive service and repair manual provides in-depth technical information covering all aspects of the BMW 3 Series (E46) models from 1999-2005. It details maintenance procedures, detailed repair instructions for all major systems including engine, transmission, chassis, and electrical components, along with extensive troubleshooting guides. With over 1500 pages of factory-type information, this manual is an essential resource for owners, mechanics, and technicians seeking to maintain, diagnose, and repair these vehicles effectively, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Chassis Code:
E46
Production Years Covered:
1999-2005
Generation
Generation Name:
Fifth Generation BMW 3 Series
Generation Introduction Year:
1998
👋 Introduction
Market Position
Segment:
Compact Executive Car
Reputation:
Renowned for driving dynamics, build quality, and sophisticated engineering
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS
Key Features
Driving Dynamics:
Rear-wheel drive platform, near-perfect 50/50 weight distribution, responsive steering
Powertrain Options:
Smooth inline-six engines, efficient four-cylinder engines, performance-oriented M variants
Interior Design:
Driver-focused cockpit, high-quality materials, premium feel
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive Service, Repair, and Maintenance
Vehicle Variants Covered:
Sedan (E46/4), Coupe (E46/2), Convertible (E46/2C), Touring (E46/3), M3 (E46/2CSL)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory-Type Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (N42, N46, M54, S54), fuel injection, ignition, cooling, lubrication, exhaust
Transmission Systems:
Manual transmissions (Getrag 260, 6-speed), Automatic transmissions (ZF 5HP19, 5HP24, GS1912), clutch, drivetrain
Chassis Systems:
Suspension (front strut, rear multi-link), steering, brakes (ABS, DSC), wheels, tires
Electrical Systems:
Wiring diagrams, battery, alternator, starter, lighting, instruments, body electronics, DME/ECU troubleshooting
Body And Interior:
Body panels, doors, windows, seats, HVAC, safety restraints (airbags, seatbelts)
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspections
Repair Procedures:
Engine overhaul, transmission rebuild, suspension component replacement, brake caliper servicing, electrical component diagnosis and replacement
Troubleshooting Guides:
Diagnostic flowcharts for common drivability, electrical, and mechanical issues
Technical Depth
Depth:
Full factory-level repair and diagnostic information, including torque specifications, tolerances, and detailed step-by-step instructions
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Family:
M54 (Inline-6)
Engine Variants And Displacement:
M54B25 (2.5L), M54B30 (3.0L)
Engine Codes Covered:
M54B22, M54B25, M54B30, N42B20, N46B20, S54B32
Performance
M54B25 Horsepower:
189 hp @ 6000 rpm
M54B25 Torque:
245 Nm (181 lb-ft) @ 3500 rpm
M54B30 Horsepower:
228 hp @ 6000 rpm
M54B30 Torque:
300 Nm (221 lb-ft) @ 3500 rpm
S54B32 M3 Horsepower:
333 hp @ 7900 rpm
S54B32 M3 Torque:
350 Nm (258 lb-ft) @ 4900 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with DISA intake manifold (on most M54 variants)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual (Getrag 260/5)
Optional
Transmission Type:
5-Speed Automatic (ZF 5HP19 / 5HP24)
M3 Transmission:
6-Speed Manual (Getrag 420G), SMG II (Sequential Manual Gearbox)
Features
Clutch Type:
Hydraulic, single dry plate
Automatic Transmission Modes:
Sport Mode, Steptronic (manual shifting capability)
📐 Dimensions
Exterior
Sedan Length:
Approx. 4471 mm (176.0 in)
Coupe Length:
Approx. 4471 mm (176.0 in)
Touring Length:
Approx. 4492 mm (176.9 in)
Wheelbase:
Approx. 2760 mm (108.7 in)
Wheel Bolt Pattern:
5x120 mm
Standard Wheel Size:
16-inch (7Jx16 ET47)
Optional Wheel Size:
17-inch, 18-inch
Weights
Curb Weight Approx:
1450-1550 kg (3197-3417 lbs) depending on body style and engine
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5-Star (for models equipped with side airbags)
Active Features
Stability Control:
Dynamic Stability Control (DSC) standard on most models
Traction Control:
Automatic Stability Control and Traction (ASC+T) or DSC
Braking System:
Anti-lock Braking System (ABS), Electronic Brake Force Distribution (EBD)
Passive Features
Airbags:
Front airbags, optional front side-impact airbags, optional curtain airbags (on sedans/tourings)
Seatbelts:
3-point inertia-reel seatbelts with pre-tensioners and force limiters
Child Seat Anchors:
ISOFIX (LATCH) points
💡 Technology Features
Infotainment
Head Unit Options:
BMW Business CD, BMW Professional CD, optional Navigation systems (Mk III, Mk IV)
Audio Features:
Optional Harman Kardon sound system, CD changer preparation
Driver Assistance
Parking Sensors:
Optional Park Distance Control (PDC)
Cruise Control:
Standard on most models
Connectivity
Telematics:
Optional BMW Assist (telematics service)
Key Features:
Keyless entry, power windows, power mirrors, climate control
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km (9,300 miles) or 12 months, depending on Condition Based Service (CBS) system or manual recommendation
Microfilter Replacement:
Every 2 years or 40,000 km (25,000 miles)
Brake Fluid Change:
Every 2 years
Coolant Change:
Every 4 years or 100,000 km (60,000 miles) using BMW coolant antifreeze
Fluid Specifications
Engine Oil Specification:
BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) depending on fuel quality and emissions requirements. Typical viscosity: 5W-30 or 0W-30.
Transmission Fluid Manual:
MTF LT-2 (Manual Transmission Fluid)
Transmission Fluid Automatic:
ATF LT-3 (Automatic Transmission Fluid) for ZF 5HP19/5HP24
Coolant Type:
G48 (Ethylene Glycol based) - typically blue/green
Known Issues
Cooling System:
Plastic expansion tank prone to cracking, water pump failure (especially plastic impeller)
Vanos System:
Solenoid failure leading to rough idle or performance loss (M54)
Rear Subframe:
Cracking or separation from chassis at mounting points
Oil Leaks:
Valve cover gasket, oil pan gasket, oil filter housing gasket
Ccv System:
Crankcase Ventilation system clogging leading to oil consumption and potential seal failure
📚 Vehicle History
Brand Heritage
Brand Focus:
German manufacturer renowned for luxury, performance, and engineering excellence
Model Evolution
Predecessor:
E36 3 Series
Successor:
E90 3 Series
Key Developments During E46 Era:
Introduction of Valvetronic (N42), DISA intake manifold, improved chassis dynamics, enhanced interior quality
Production
Manufacturing Locations:
Germany (Dingolfing, Munich), South Africa, USA (Spartanburg for certain variants)
Production Volume Estimate:
Over 2 million units globally
🏆 Awards & Recognition
Recognitions
Car And Driver Best List:
Car and Driver 10Best lists multiple times during its production run
Popular Mechanics Automotive Excellence:
Frequently cited for engineering and driving dynamics
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