BMW 3 Series E46 (M3 323i 325i 325xi 328i 330i 330xi Sedan Coupe Convertible Sport Wagon) Complete Workshop Service Repair Manual 1999 2000 2001 2002 2003 2004 2005

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Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E46 Product Type: Complete Workshop Service Repair Manual Generation Production Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Codes...

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Tags: 1999 2000 2001 2002 2003 2004 2005 3 Series E46 323i 325i 325xi 328i 330i 330xi BMW Car Cars Convertible Coupe M3 Misc Sedan Sport Wagon

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Description

Basic Information
Identification
Make:	BMW
Model:	3 Series
Chassis Code:	E46
Product Type:	Complete Workshop Service Repair Manual
Generation
Production Years Covered:	1999, 2000, 2001, 2002, 2003, 2004, 2005
Codes
Covered Engine Codes:	M54B22, M54B25, M54B30, S54B32

Introduction
Market Position
Positioning:	The BMW E46 represented the fifth generation of the 3 Series, cementing BMW's reputation for producing sporty, driver-focused luxury sedans and coupes. It competed with rivals like the Mercedes-Benz C-Class, Audi A4, and Lexus IS.
Competitive Analysis
Strengths:	Renowned for its balanced chassis, precise steering, powerful inline-six engines, and premium interior. The E46 M3, in particular, is considered a benchmark performance car.
Key Features
Engineering:	Front-engine, rear-wheel-drive (or xDrive all-wheel drive on xi models), independent suspension, sophisticated electronic systems.
Design:	Timeless styling by Chris Bangle, characterized by clean lines and BMW's signature kidney grille.

Manual Details
Coverage Areas
Body Styles:	Sedan, Coupe, Convertible, Sport Wagon (Touring)
Model Variants:	M3, 323i, 325i, 325xi, 328i, 330i, 330xi
Page Count
Estimated Page Count:	Extensive, typically 1000+ pages for a complete E46 workshop manual
Manual Type
Type:	Workshop Service Repair Manual
Language
Language:	English
Format
Format:	Digital (PDF) - assumed for online sales

Manual Coverage
Systems Covered
Powertrain:	Engine (mechanical, electrical, diagnostics), Transmission (manual & automatic), Drivetrain (differentials, axles, AWD systems)
Chassis:	Suspension (front & rear), Steering, Brakes (including ABS/DSC), Wheels & Tires
Body And Interior:	Body Panels, Doors, Windows, Seats, HVAC, Interior Trim, Convertible Top Systems
Electrical:	Engine Control Module (ECM), Powertrain Control Module (PCM), Body Control Module (BCM), Lighting, Instruments, Audio System, Power Accessories, Wiring Diagrams
Procedures Included
Maintenance:	Scheduled maintenance (oil changes, filter replacements, inspections), Fluid checks and changes, Belt and hose replacement
Repair:	Engine overhaul, Transmission overhaul, Suspension component replacement, Brake system repairs, Electrical component diagnosis and replacement, Bodywork repairs
Diagnostics:	Troubleshooting guides, Fault code interpretation, Diagnostic procedures for all major systems
Specifications:	Torque specifications, Clearances, Component measurements, Technical data for all systems
Technical Depth
Depth:	Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including electrical schematics and diagnostic procedures. Suitable for professional technicians and advanced DIYers.

Manual Specifications
File Format
Format:	PDF
Searchability:	Searchable text content
Printable:	Printable pages
Print Quality
Image Quality:	High-resolution diagrams and illustrations
Binding Type
Type:	N/A (Digital Format)
Paper Type
Type:	N/A (Digital Format)

Engine Specifications
Primary Engine
323I:	2.5L M52TU Inline-6 (170 hp @ 5800 rpm, 180 lb-ft @ 3500 rpm)
325I/325Xi:	2.5L M54B25 Inline-6 (184 hp @ 6000 rpm, 175 lb-ft @ 3500 rpm)
328I:	2.8L M52TU Inline-6 (193 hp @ 5500 rpm, 206 lb-ft @ 3200 rpm)
330I/330Xi:	3.0L M54B30 Inline-6 (225 hp @ 5900 rpm, 214 lb-ft @ 3500 rpm)
M3:	3.2L S54B32 Inline-6 (333 hp @ 7900 rpm, 262 lb-ft @ 4900 rpm)
Performance
0-60 Mph Range:	Approx. 5.0s (M3) to 8.0s (323i)
Fuel System
Type:	Electronic Port Fuel Injection (MPI) for M52TU/M54 engines; Individual Throttle Bodies (ITBs) for S54 M3 engine

Transmission
Standard
323I/325I/328I/330I:	5-speed Manual (Getrag 260/5 for early models, ZF S5D 320Z for later models)
M3:	6-speed Manual (Getrag 420G)
Optional
323I/325I/328I/330I:	5-speed Automatic (ZF 5HP19, or ZF 5HP19-FL for early 323i/328i)
M3:	6-speed SMG II (Sequential Manual Gearbox) Automatic Transmission
Features
AWD:	xDrive all-wheel drive system available on 325xi and 330xi models, typically using a planetary gear center differential.

Dimensions
Exterior
Sedan Length:	Approx. 177.4 inches
Coupe Length:	Approx. 177.7 inches
Convertible Length:	Approx. 177.7 inches
Wagon Length:	Approx. 181.3 inches
Wheelbase:	Approx. 107.4 inches (Sedan/Coupe/Convertible), 108.7 inches (Wagon)
Cargo
Sedan Trunk Volume:	Approx. 11.7 cu ft
Wagon Cargo Volume:	Approx. 17.7 cu ft (seats up), 52.7 cu ft (seats down)
Weights
Curb Weight Range:	Approx. 3300 - 3800 lbs, depending on model and configuration.

Safety Features
Ratings
NHTSA Front Impact:	5-star (for relevant models)
IIHS Side Impact:	Good (for relevant models)
Active Features
Traction Control:	Automatic Stability Control (ASC) or Dynamic Stability Control (DSC)
Braking:	Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist
Passive Features
Airbags:	Front airbags, Side airbags (optional/standard depending on model and year)
Seatbelts:	Pretensioning seatbelts, Force limiters
Chassis Structure:	Advanced crumple zones, Reinforced passenger cell

Technology Features
Infotainment
Features:	Optional BMW Professional Radio, CD player, available GPS navigation system, Harman Kardon audio upgrade.
Driver Assistance
Features:	Traction Control (ASC/DSC), Cruise Control, Parking Distance Control (PDC) sensors (rear, sometimes front).
Connectivity
Features:	Limited by era. Primarily features like central locking, power windows, and optional Bluetooth preparation for early mobile phones.

Maintenance
Service Intervals
Oil Change Interval:	Typically every 7,500 - 15,000 miles or annually, depending on driving conditions and oil type. BMW Condition Based Service (CBS) system often dictates intervals.
Major Service Intervals:	Spark plugs at ~100,000 miles, coolant flush ~30,000 miles or 2 years, brake fluid flush ~2 years.
Fluid Specifications
Engine Oil:	BMW Longlife-01 (LL-01) approved synthetic oil, typically SAE 0W-40 or 5W-30 depending on climate.
Coolant:	BMW Blue Ethylene Glycol Antifreeze/Coolant (G48 formulation or equivalent)
Transmission Fluid Manual:	GL-4 or GL-5 gear oil, viscosity varies by ZF or Getrag transmission (refer to manual for exact spec)
Transmission Fluid Automatic:	ZF LifeguardFluid 5 (or equivalent ATF)
Differential Fluid:	GL-5 gear oil, typically SAE 75W-90
Known Issues
Cooling System:	Plastic coolant expansion tanks are prone to cracking, leading to leaks. Water pumps and thermostats can fail.
Vanos:	The VANOS (Variable Valve Timing) system on M54 engines can develop seal leaks, leading to rough idle and power loss.
Oil Leaks:	Valve cover gaskets, oil pan gaskets, and oil filter housing gaskets are common sources of oil leaks.
Suspension:	Control arm bushings (especially front lower control arm bushings), shock mounts, and tie rods can wear out, affecting handling and causing noise.
Electrical:	ABS/DSC wheel speed sensors, mass airflow sensors (MAF), and ignition coils are known failure points.

Vehicle History
Brand Heritage
Bmw Legacy:	BMW, founded in 1916, has a long history of producing high-quality, performance-oriented vehicles, particularly known for its inline-six engines and driver engagement.
Model Evolution
E46 Predecessor:	The E46 succeeded the highly acclaimed E36 3 Series.
E46 Successor:	The E46 was succeeded by the E90 generation 3 Series.
Production
Production Years:	1997-2006 (Global production timeline, manual covers 1999-2005 models)
Manufacturing Locations:	Germany (Dingolfing, Munich), USA (Spartanburg)

Awards & Recognition
Recognitions
Automotive Press:	The E46 3 Series was consistently praised by automotive journalists for its driving dynamics, handling, and build quality, earning numerous 'Best Car' accolades from various publications during its production run.
Engine Awards:	The M54 inline-six engines (particularly the 3.0L) received acclaim for their smooth power delivery and refinement. The S54 engine in the M3 was widely regarded as one of the best naturally aspirated engines of its time.
Ratings
Jd Power Initial Quality:	Generally received good to excellent ratings for initial quality and dependability during its prime years.