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BMW 323i-3 Series (E46) 1999-2005 Full Service Repair Manual

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Basic Information Identification Make: BMW Model: 3 Series Model Variant: 323i Chassis Code: E46 Generation Generation: Fifth Generation Codes Production Years: 1999-2005 Introduction Market Position Target Audience: DIY enthusiasts, independent...
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BMW 323i-3 Series (E46) 1999-2005 Full Service Repair Manual
Basic Information
Identification
Make: BMW
Model: 3 Series
Model Variant: 323i
Chassis Code: E46
Generation
Generation: Fifth Generation
Codes
Production Years: 1999-2005
Introduction
Market Position
Target Audience: DIY enthusiasts, independent repair shops, and professional BMW technicians
Competitive Analysis
Value Proposition: Provides dealership-level repair information at a fraction of the cost, empowering owners to perform maintenance and repairs themselves.
Key Features
Diagram Quality: Top-quality diagrams, exploded views, and illustrations for clarity and precision in repair procedures.
Instruction Style: Step-by-step instructions, written clearly for both novice and experienced users.
Delivery Method
Delivery: Instant Download
Manual Details
Coverage Areas
Body Styles Covered: Sedan, Coupe, Convertible, Sport Wagon
Page Count
Estimated Page Count: Varies by specific edition, but typically 1000+ pages for comprehensive coverage
Manual Type
Manual Classification: Full Service & Repair Manual
Language
Language: English
Format
Digital Format: PDF
Manual Coverage
Systems Covered
Powertrain: Engine (M52TU B25), Cooling System, Fuel System, Exhaust System, Ignition System
Drivetrain: Transmission (Manual & Automatic), Clutch, Driveshafts, Differentials, Axles
Chassis: Suspension (Front & Rear), Steering System, Braking System (including ABS)
Electrical: Battery, Charging System, Starting System, Lighting System, Instrumentation, Body Electronics (incl. DME, EWS, LCM), HVAC Control
Body And Trim: Exterior Body Panels, Interior Trim, Doors, Windows, Seats, Roof Systems (incl. Convertibles)
Procedures Included
Maintenance: Routine inspections, fluid changes, filter replacements, belt replacements, spark plug replacement
Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting charts
Repair: Step-by-step repair instructions for all major mechanical and electrical components, including component removal, installation, and adjustment
Diagnostics: Detailed diagnostic procedures utilizing BMW's diagnostic tools (e.g., DIS, ISTA) and wiring diagrams
Technical Depth
Level Of Detail: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including component-level diagnostics and repair
Manual Specifications
File Format
Digital File Format: PDF
Print Quality
Printability: Full Printable, allowing users to print specific sections or the entire manual
Binding Type
Binding Type Digital: N/A (Digital PDF)
Paper Type
Paper Type Digital: N/A (Digital PDF)
Features
Searchability: Searchable text within the PDF for quick access to specific information
Zoom Capability: YES, allows for detailed viewing of diagrams and text
Engine Specifications
Primary Engine
Engine Code: M52TU B25
Engine Type: Inline 6-cylinder, DOHC, 24 valves
Displacement: 2494 cc (2.5 Liters)
Bore X Stroke: 84.0 mm x 75.0 mm
Compression Ratio: 10.2:1
Performance
Horsepower Peak: 189 hp @ 5500-6000 rpm
Torque Peak: 236 Nm (174 lb-ft) @ 3500 rpm
Fuel System
Fuel Injection: Sequential Multi-Point Fuel Injection (SFI)
Fuel Type: Premium Unleaded Gasoline (91 Octane Recommended)
Engine Management
Engine Control Unit: Bosch Motronic ME 7.2
Transmission
Standard
Standard Transmission: 5-Speed Manual
Optional
Optional Transmission: 5-Speed Automatic (Steptronic)
Features
Transmission Fluid Type Auto: BMW ATF LT-71141 (or equivalent)
Dimensions
Exterior
Wheelbase: 2760 mm (108.7 inches)
Length: 4471 mm (176.0 inches) - Sedan
Width: 1739 mm (68.5 inches)
Height: 1415 mm (55.7 inches) - Sedan
Weights
Curb Weight Approx: 1500-1580 kg (3300-3480 lbs)
Safety Features
Ratings
NHTSA Front Impact Driver: 5-Star (for models tested)
NHTSA Front Impact Passenger: 5-Star (for models tested)
Active Features
Traction Control: Asc (Automatic Stability Control)
Electronic Stability: DSC (Dynamic Stability Control)
ABS: Standard Anti-lock Braking System
Passive Features
Airbags: Frontal airbags, side airbags, optional head airbags
Technology Features
Infotainment
Infotainment System: BMW Business CD, BMW Professional CD, optional navigation system (MKIV)
Driver Assistance
Cruise Control: Standard cruise control
Parking Sensors: Optional rear parking sensors (Park Distance Control - PDC)
Connectivity
Phone Integration: Optional Bluetooth preparation and cradles for mobile phones
Maintenance
Service Intervals
Oil Change Interval Typical: Every 10,000-15,000 miles or annually, as indicated by the Condition Based Service (CBS) system.
Brake Fluid Flush: Every 2 years
Coolant Flush: Every 3-4 years or as per CBS
Fluid Specifications
Engine Oil Type: BMW Longlife-01 (LL-01) synthetic oil, e.g., 5W-30 or 0W-30
Engine Oil Capacity: 6.5 Liters (6.9 US Quarts)
Coolant Type: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based)
Known Issues
Cooling System: Plastic expansion tank leaks, water pump failure, thermostat housing leaks, radiator leaks (common E46 issues)
Suspension: Control arm bushings, ball joints, sway bar links wear
Electrical: ABS/ASC module failure, VANOS solenoid issues, ignition coil failures
Oil Leaks: Valve cover gasket, oil filter housing gasket, oil pan gasket
Vehicle History
Brand Heritage
Brand Philosophy: BMW's reputation for 'Ultimate Driving Machine' and sporty luxury sedans.
Model Evolution
E46 Introduction: The E46 generation replaced the E36, featuring a more refined chassis, advanced technology, and improved aerodynamics.
E46 Facelift: Models from 2002 onwards received a facelift (LCI) with revised bumpers, headlights, taillights, and interior trim.
Production
Manufacturing Locations: Primarily Germany (Dingolfing, Regensburg)
Awards & Recognition
Recognitions
Car And Driver 10Best: E46 3 Series models frequently appeared on Car and Driver's 10Best lists during its production run.
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