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BMW 323i 1999 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 323i Year: 1999 Codes Chassis Code: E46 Engine Code General: M52TU 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe/Convertible Target Audience: Enthusiasts, DIY...
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Type: Car
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Sku: 422015
BMW 323i 1999 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
323i
Year:
1999
Codes
Chassis Code:
E46
Engine Code General:
M52TU
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe/Convertible
Target Audience:
Enthusiasts, DIY mechanics, professional workshops
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS, Infiniti G20
Key Features
Product Value Proposition:
Enables owners to perform all necessary maintenance and repairs, saving on labor costs and ensuring longevity
Manual Advantage:
Provides in-depth technical knowledge, diagnostic procedures, and repair sequences not found in simpler guides
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair
Vehicle Variants Covered:
BMW 323i Sedan (E46), Coupe (E46), Convertible (E46)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, fuel injection, ignition, cooling, lubrication, emissions control
Transmission:
Automatic and Manual: overhaul, fluid service, diagnostics, clutch operation (manual)
Drivetrain:
Driveshafts, axles, differential, wheel bearings
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings
Steering:
Power steering system, steering rack, tie rods, steering column
Brakes:
Hydraulic system, ABS, brake pads, rotors, calipers, lines, parking brake
Electrical System:
Battery, charging system, starter, lighting, gauges, fuse box, relays, wiring diagrams
Body And Chassis:
Body panels, doors, windows, convertible top mechanism (if applicable), chassis components, frame
HVAC:
Air conditioning, heating, ventilation system components and servicing
Interior:
Seats, upholstery, dashboard, interior trim, airbags
Procedures Included
Maintenance:
Oil change, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement
Diagnostics:
Troubleshooting common faults, DTC (Diagnostic Trouble Code) interpretation and clearing, component testing
Repair:
Step-by-step instructions for component removal, installation, and repair
Rebuild:
Engine rebuild, transmission overhaul, differential rebuild procedures
Refurbishment:
Guidance on restoring worn or aged components
Restoration:
Detailed procedures for bringing the vehicle back to original specifications
Technical Depth
Depth:
Advanced diagnostics, complete mechanical and electrical system repair, factory-level procedures
📊 Manual Specifications
File Format
Searchability:
Fully searchable text content
Printability:
Printable pages for workshop use
Print Quality
Image Resolution:
High-resolution for clear diagrams and illustrations
Binding Type
Binding Style:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-Cylinder, Double VANOS
Engine Code:
M52TUB25
Displacement:
2.5 Liters (2494 cc)
Bore X Stroke:
84 mm x 75 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
168 hp @ 5300 rpm
Torque:
181 lb-ft @ 3950 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (Bosch Motronic ME 7.2)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Fuel Tank Capacity:
16.1 US Gallons (61 Liters)
🔧 Transmission
Standard
Transmission Type:
Getrag 250G 5-speed Manual
Optional
Transmission Type:
ZF 5HP19 5-speed Automatic (Steptronic optional)
Features
Clutch Type:
Hydraulically Actuated Single Dry Plate (Manual)
Transmission Fluid Manual:
BMW MTF LT-2 or equivalent (e.g., Red Line MTL)
Transmission Fluid Automatic:
BMW ATF LT-3 or equivalent (e.g., Mobil ATF LT 71141)
📐 Dimensions
Exterior
Wheelbase:
107.3 inches (2725 mm)
Length:
177.4 inches (4506 mm)
Width:
68.5 inches (1740 mm)
Height:
55.7 inches (1415 mm)
Wheel Bolt Pattern:
5x120
Lug Nut Size:
M12 x 1.5
Tire Size Standard:
205/55R16
Wheel Size Standard:
16 x 7.0
Weights
Curb Weight:
3263 lbs (1480 kg) (Manual Transmission)
Gross Vehicle Weight Rating:
4365 lbs (1980 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (Driver/Passenger)
IIHS Side Impact:
Acceptable
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional ASC+T (Automatic Stability Control + Traction)
Passive Features
Airbags:
Driver and front passenger airbags, optional side airbags
Seatbelts:
3-point inertia-reel seatbelts with pretensioners and force limiters
Rollover Protection:
Active rollover protection for convertible models
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD or optional BMW Professional CD with RDS, cassette player, and CD changer pre-wiring
Navigation:
Optional BMW Navigation System II (MKIII or MKIV DVD-based)
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Optional Rear Park Distance Control (PDC)
Connectivity
Phone Integration:
Optional Bluetooth hands-free preparation with cradle
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 to 10,000 miles (12,000 to 16,000 km) or annually, depending on driving conditions (per CBS - Condition Based Service)
Spark Plug Replacement:
Approx. 60,000 miles (96,000 km) for standard spark plugs
Coolant Flush:
Every 2 to 3 years or 30,000 to 40,000 miles
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Engine Oil Type:
SAE 5W-40 or 0W-40 Synthetic (BMW Longlife-01 approved)
Engine Oil Capacity:
6.7 US Quarts (6.3 Liters)
Coolant Type:
BMW Blue Antifreeze (G48) or equivalent, mixed 50/50 with distilled water
Power Steering Fluid:
Pentosin CHF 11S or equivalent (Dexron III/VI is NOT recommended for E46)
Known Issues
Common Issues List:
Cooling system failures (plastic expansion tank, water pump, hoses), VANOS solenoid issues, Oil separator (CCV) system clogging, Rear axle subframe mounting cracks, Door seal degradation, Window regulator failures, Suspension bushing wear
📚 Vehicle History
Brand Heritage
Bmw Legacy:
Renowned for sporty driving dynamics, inline-six engines, and driver-focused engineering
Model Evolution
E46 Generation Introduction:
Introduced in 1998 as the successor to the E36 3 Series
323I Positioning:
Positioned as the mid-range model in the E46 lineup, offering a balance of performance and refinement
Production
Production Years E46:
1998-2006
Manufacturing Locations:
Germany (Main), Austria, South Africa, Thailand, Russia, India, China, Brazil
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
E46 generation (including 323i variants) was frequently recognized on Car and Driver's 10 Best lists for its driving dynamics and overall excellence.
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