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BMW 325i Convertible Complete Workshop Service Repair Manual 1988 1989 1990 1991 1992

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🏷️ Basic Information Identification Make: BMW Model: 325i Convertible Generation: E30 Codes Chassis Code: E30 Engine Code Identifier: M20B25 👋 Introduction Market Position Positioning: The BMW 325i Convertible (E30) was...
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BMW 325i Convertible Complete Workshop Service Repair Manual 1988 1989 1990 1991 1992
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i Convertible
Generation:
E30
Codes
Chassis Code:
E30
Engine Code Identifier:
M20B25
👋 Introduction
Market Position
Positioning:
The BMW 325i Convertible (E30) was a premium compact luxury convertible, celebrated for its engaging driving dynamics, refined engineering, and sporty styling. It competed with models like the Mercedes-Benz 190SL (W201) Convertible, Audi 80/90 Cabriolet, and lower-spec Porsche 944 models.
Competitive Analysis
Strengths:
Superior handling, balanced chassis, potent inline-six engine, high-quality interior materials, and timeless design. The convertible offered a distinct open-air driving experience.
Key Features
Driving Dynamics:
Rear-wheel drive, near 50/50 weight distribution, independent suspension providing exceptional road feel and feedback.
Convertible Top:
Fully powered soft top with insulation for comfort, a significant feature for its class.
Engine Performance:
The M20B25 engine offered a strong blend of performance and refinement for its era.
📋 Manual Details
Coverage Areas
Covered Years:
1988, 1989, 1990, 1991, 1992
Covered Body Styles:
Convertible
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
M20 2.5L inline-six (M20B25), including overhaul, tuning, lubrication, cooling, fuel injection (Bosch Motronic), ignition system, emissions control.
Transmission:
Getrag 260 5-speed manual and ZF 4HP22 4-speed automatic transmissions. Includes repair, adjustment, fluid specifications, and troubleshooting.
Drivetrain:
Rear-wheel drive system, differential, driveshafts, CV joints, clutch system (manual), torque converter (automatic).
Suspension:
Front MacPherson struts, rear semi-trailing arms, springs, shock absorbers, control arms, sway bars, bushings. Includes alignment specifications.
Brakes:
Front ventilated discs, rear solid discs. ABS system, brake lines, calipers, master cylinder, parking brake. Includes bleeding procedures and specifications.
Steering:
Power assisted rack and pinion, steering column, intermediate shaft, tie rods. Includes pump, fluid, and troubleshooting.
Electrical:
Complete wiring diagrams for all systems: engine management, lighting, instruments, power windows, convertible top, sound system, charging system (alternator, starter), battery, fuses, relays.
Body:
Exterior panels, doors, hood, trunk, bumpers, convertible top mechanism (hydraulic and electrical components), interior trim, seats, dashboard.
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant R12 (as per original spec), compressor, condenser, evaporator, controls.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacement, lubrication points.
Repair:
Engine rebuild, transmission overhaul, suspension component replacement, brake system repair, electrical component diagnosis and replacement, convertible top repair.
Troubleshooting:
Diagnostic procedures for engine performance issues, electrical faults, transmission problems, brake system malfunctions, and convertible top operation.
Diagnostics:
Step-by-step diagnostic flowcharts for common and uncommon issues, including on-board diagnostics (OBD I) if applicable to specific systems.
Specifications:
Torque specifications for all fasteners, engine clearances, timing procedures, fuel pressure, electrical component resistance values, alignment settings.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds. Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Printable:
Printable pages for in-garage use.
Print Quality
Image Resolution:
High-resolution images, diagrams, and illustrations.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Name:
M20B25
Configuration:
2.5-liter (2494 cc) SOHC Inline-6
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
8.5:1
Fuel Delivery:
Bosch L-Jetronic (or Motronic M1.3/M1.7 depending on specific year/market) fuel injection
Performance
Horsepower:
171 hp @ 5800 rpm (approximate, US spec)
Torque:
170 lb-ft @ 4000 rpm (approximate, US spec)
Redline:
6500 rpm
Fuel System
Fuel Type:
Unleaded gasoline (Premium, 91+ octane recommended)
🔧 Transmission
Standard
Type:
Getrag 260 5-speed manual transmission
Optional
Type:
ZF 4HP22 4-speed automatic transmission
Features
Manual Gear Ratios:
1st: 3.72, 2nd: 2.40, 3rd: 1.57, 4th: 1.00, 5th: 0.81, Reverse: 3.40 (typical)
Automatic Features:
Lock-up torque converter, sport/economy mode selection (on some variants).
Fluid Specifications
Manual Transmission Fluid:
BMW ATF D2 (Dexron II) or equivalent, approx. 1.5 liters
Automatic Transmission Fluid:
BMW ATF D2 (Dexron II) or equivalent, approx. 8.0 liters (fill)
📐 Dimensions
Exterior
Length:
170.5 inches (4330 mm)
Width:
66.1 inches (1680 mm)
Height:
52.5 inches (1333 mm)
Wheelbase:
100.3 inches (2547 mm)
Weights
Curb Weight:
3100-3300 lbs (1400-1500 kg) depending on transmission and options
🛡️ Safety Features
Ratings
NHTSA Rating:
N/A for era; expected to be below modern standards.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models.
Traction Control:
Optional (ASC - Automatic Stability Control) on later models.
Passive Features
Airbags:
Driver's side airbag standard on later models (e.g., 1991-1992). Early models may not have had airbags.
Rollover Protection:
Integrated roll bar structure behind the seats for enhanced occupant protection in rollovers.
💡 Technology Features
Infotainment
Audio System:
Factory premium audio systems were available, often with cassette players. Upgrades to modern head units are common.
Driver Assistance
ABS:
Standard Anti-lock Braking System (ABS) on most models, providing enhanced braking control.
Connectivity
Connectivity Features:
Limited by modern standards. Primarily manual window crank options on early models, power windows becoming standard. Central locking and power mirrors available.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 miles or 12 months (using synthetic oil).
Coolant Flush:
Every 24,000 miles or 24 months.
Spark Plugs:
Every 30,000 miles (Bosch W8AC or equivalent).
Timing Belt:
Critical: The M20 engine uses a timing belt. Replacement recommended every 60,000 miles or 5 years due to potential catastrophic failure if it breaks.
Fluid Specifications
Engine Oil:
SAE 5W-30 or 5W-40 synthetic engine oil, API SJ or higher. Capacity: 4.5 liters (with filter).
Coolant:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) or equivalent, 50/50 mix with distilled water.
Brake Fluid:
DOT 4 or DOT 3 brake fluid.
Known Issues
Engine Cooling System:
Thermostat failure, water pump leaks, hose degradation, radiator leaks, and coolant expansion tank cracks are common. Overheating can cause significant engine damage.
Fuel System:
Fuel pump failures, injector clogging, and aging fuel lines can cause performance issues.
Suspension:
Worn control arm bushings, ball joints, and shock absorbers lead to vague steering and poor handling. Rear trailing arm bushings are also prone to wear.
Convertible Top:
Hydraulic system leaks, pump failures, motor issues, and fabric wear are common. Seal degradation can lead to water leaks.
Electrical System:
Fuse box issues, headlight switch failures, door lock actuator problems, and wiring harness degradation in engine bay and door hinges.
Rust:
Common rust areas include wheel arches, rocker panels, floor pans, and around the rear window seal, especially in convertible models.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's reputation for 'The Ultimate Driving Machine' was firmly established with the E30 generation, emphasizing performance, handling, and driver engagement.
Model Evolution
E30 Generation:
The E30 chassis, introduced in 1982, was a highly successful platform that replaced the E21. The convertible variant debuted in 1985 and became a significant sales success.
325I Convertible Introduction:
Launched in 1985 in Europe and 1987 in North America, the 325i Convertible quickly became an icon. The model years 1988-1992 represent the later, often updated, versions of this convertible.
Production
Production Period:
E30 convertible production spanned from 1985 to 1993.
Manufacturing Locations:
Primarily Germany (Dingolfing and Regensburg).
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
While specific awards for the 1988-1992 325i Convertible are not typically listed as singular events, the E30 generation as a whole was widely praised by automotive media for its driving dynamics and build quality, frequently appearing on 'best of' lists for its era.
Ratings
Classic Status:
Considered a modern classic by many enthusiasts and collectors, appreciated for its analog driving feel and iconic design.
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