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BMW 325xi 2001 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 325xi Year: 2001 Generation Chassis Code: E46 👋 Introduction Market Position Segment: Compact Executive Sedan/Wagon Target Audience: Drivers seeking a balance of performance,...
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BMW 325xi 2001 Service Repair Workshop ManualBMW 325xi 2001 Service Repair Workshop ManualBMW 325xi 2001 Service Repair Workshop ManualBMW 325xi 2001 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325xi
Year:
2001
Generation
Chassis Code:
E46
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Wagon
Target Audience:
Drivers seeking a balance of performance, luxury, and practicality, with a focus on the premium segment.
Competitive Analysis
Key Competitors:
Audi A4 Quattro, Mercedes-Benz C-Class 4MATIC, Lexus IS300.
Key Features
All Wheel Drive:
The 'xi' designation signifies BMW's intelligent xDrive all-wheel-drive system, enhancing traction and stability.
Driving Dynamics:
Renowned for BMW's signature sporty handling and precise steering.
Build Quality:
Typical BMW high-quality construction and interior materials for the era.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair instructions
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, assembly, inspection, and repair of the M54B25 engine.
Engine Management:
Diagnosis and repair of engine control unit (DME), fuel injection, ignition system, and emissions control.
Transmission:
Service and repair for the Steptronic automatic transmission and manual gearbox.
Drivetrain:
Service for xDrive all-wheel-drive system, differentials, driveshafts, and CV joints.
Suspension And Steering:
Repair and adjustment of front and rear suspension components, power steering system.
Brakes:
Service and repair of ABS, DSC, brake pads, rotors, calipers, and brake fluid.
Electrical System:
Wiring diagrams, component testing, troubleshooting for lighting, power accessories, and body electronics.
HVAC:
Diagnosis and repair of climate control system, A/C, and heating.
Body And Chassis:
Body panel repair, door mechanisms, interior trim, and chassis alignment.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug changes, fluid checks and top-offs.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting for common issues.
Component Replacement:
Step-by-step guides for replacing major and minor components.
Rebuilding:
Detailed instructions for engine, transmission, and differential rebuilds.
Diagnostics:
OBD-II code explanations, sensor testing, and actuator testing procedures.
Technical Depth
Depth:
Factory-level repair information, suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Image Resolution:
High-resolution, clear diagrams and text.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M54B25
Engine Type:
Inline 6-cylinder, DOHC, 24 valves
Displacement:
2.5 Liters (2494 cc)
Performance
Horsepower:
184 hp @ 6000 rpm
Torque:
232 Nm (171 lb-ft) @ 3500 rpm
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane Recommended)
Cooling System
Coolant Type:
BMW Blue Antifreeze/Coolant (G48)
Lubrication
Oil Type:
SAE 5W-30 Synthetic (BMW Longlife-01 approved)
Ignition System
Spark Plugs:
NGK BKR6EQUP (or equivalent)
🔧 Transmission
Standard
Transmission Type:
5-Speed Steptronic Automatic Transmission
Optional
Transmission Type:
5-Speed Manual Transmission
Features
Transfer Case:
BMW xDrive all-wheel-drive system (electronically controlled)
Fluid Specifications
Automatic Transmission Fluid:
BMW ATF 7045E (or equivalent ETL-7045E, ETL-8074)
Manual Transmission Fluid:
BMW MTF LT-2 (or equivalent API GL-4 SAE 75W-80)
📐 Dimensions
Exterior
Length:
4471 mm (176.0 in)
Width:
1739 mm (68.5 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2760 mm (108.7 in)
Weights
Curb Weight Automatic:
~1570 kg (3461 lbs)
Curb Weight Manual:
~1530 kg (3373 lbs)
Wheels And Tires
Standard Wheel Size:
16-inch or 17-inch alloy wheels
Standard Tire Size:
205/55R16, 225/45R17, or 225/40R18 (depending on options)
Bolt Pattern:
5 x 120 mm
Center Bore:
72.6 mm
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars
IIHS Side Impact:
Acceptable (for models with side airbags)
Active Features
Traction Control:
Dynamic Traction Control (DTC)
Stability Control:
Dynamic Stability Control (DSC)
Braking System:
Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver and front passenger airbags, optional side-impact airbags for front and rear occupants.
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners and force limiters.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Standard BMW Business CD audio system; optional Professional CD/Radio and Hi-Fi audio upgrades.
Navigation:
Optional BMW Business or Professional navigation systems available, typically with CD-ROM based maps.
Driver Assistance
Parking Assistance:
Optional rear park distance control (PDC).
Connectivity
Cruise Control:
Standard cruise control.
Key Fob:
Remote central locking and immobilizer system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 to 10,000 miles or annually, based on Condition Based Service (CBS) system or driving habits.
Spark Plug Replacement:
Approximately 60,000 miles (refer to manual for specific interval).
Brake Fluid Flush:
Every 2 years regardless of mileage.
Coolant Flush:
Every 2 to 4 years or per CBS recommendation.
Fluid Specifications
Engine Oil Capacity:
6.5 liters (6.9 US quarts) with filter change.
Coolant Capacity:
8.0 liters (8.5 US quarts)
Brake Fluid Type:
DOT 4 (BMW High Performance Brake Fluid or equivalent)
Known Issues
Cooling System Components:
Plastic coolant expansion tank, radiator, water pump, and thermostat housing can become brittle and leak over time.
Crankcase Ventilation System:
The PCV (Positive Crankcase Ventilation) valve and hoses can clog, leading to oil leaks and rough idle.
Oil Pan Gasket Leaks:
Common due to aging seals and pressure build-up.
Oil Seals:
Front crankshaft seal (gasket) and valve cover gasket leaks are frequent.
Window Regulators:
Plastic components in window regulator mechanisms can fail.
ABS Wheel Speed Sensors:
Can fail, leading to DSC/ABS warning lights.
📚 Vehicle History
Brand Heritage
Heritage:
BMW has a long-standing reputation for engineering sporty, driver-focused vehicles with advanced technology.
Model Evolution
E46 Generation:
The E46 generation (1998-2006) is considered a high point for the 3 Series, praised for its balance of luxury and performance.
Xi Introduction:
The 'xi' all-wheel-drive models were introduced to broaden the appeal of the 3 Series, especially in markets with varied weather conditions.
Production
Production Period:
The 2001 model year falls within the mid-cycle of the E46 generation.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E46 3 Series often featured on Car and Driver's 10Best lists during its production run, highlighting its driving prowess.
Ratings
Driving Enthusiast Magazine:
Consistently praised by automotive journalists for its handling, performance, and build quality.
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