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BMW 328 328i 1996 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 328i Model Year: 1996 Codes Chassis Code: E36 Engine Code Prefix: M52 👋 Introduction Market Position Segment: Compact Executive...
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BMW 328 328i 1996 Service Repair Workshop ManualBMW 328 328i 1996 Service Repair Workshop ManualBMW 328 328i 1996 Service Repair Workshop ManualBMW 328 328i 1996 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
328i
Model Year:
1996
Codes
Chassis Code:
E36
Engine Code Prefix:
M52
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe
Competitors 1996:
Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus ES 300, Infiniti G20
Competitive Analysis
Strengths:
Sporty handling, powerful inline-six engine, premium build quality, driver-focused interior
Key Features
Platform:
E36 chassis, renowned for its balanced dynamics
Engine Technology:
Aluminum block and head, VANOS variable valve timing
Driving Experience:
Rear-wheel drive bias, excellent steering feel
📋 Manual Details
Coverage Areas
Primary Coverage:
BMW 328i (E36 Chassis)
Model Years Covered:
1996
Page Count
Estimated Pages:
600+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Transmission, Drivetrain
Chassis:
Suspension (Front & Rear), Steering System, Braking System (ABS)
Electrical:
Engine Control Unit (ECU), Lighting System, Instrumentation, Body Electricals, Ignition System, Charging System
Body And Trim:
Body Panels, Doors, Windows, Interior Trim, Convertible Top (if applicable)
Procedures Included
Maintenance:
Scheduled Service Intervals, Fluid Changes (Oil, Coolant, Brake Fluid), Filter Replacements, Inspections
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnostics, On-Board Diagnostics (OBD-II), Fault Code Interpretation
Repair:
Component Removal and Installation, Overhaul Procedures, Component Reassembly, Wiring Diagrams, Torque Specifications
Special Tools:
Identification and usage of BMW-specific service tools
Technical Depth
Depth:
Comprehensive - Suitable for professional mechanics and advanced DIY enthusiasts
Detail Level:
Detailed step-by-step instructions, diagrams, and technical data
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if digitally sourced
Print Quality
Quality:
High-resolution diagrams and text
Binding Type
Type:
N/A (Digital Format)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, Naturally Aspirated
Engine Code:
M52B28
Displacement:
2793 cc (2.8 Liters)
Performance
Horsepower:
190 hp @ 5300 rpm
Torque:
205 lb-ft @ 3950 rpm
Redline:
6000 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (Bosch Motronic)
Fuel Type:
Unleaded Premium Gasoline (91+ Octane)
Engine Internals
Bore X Stroke:
84.0 mm x 83.6 mm
Compression Ratio:
10.2:1
Cooling System
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based)
Coolant Capacity:
Approx. 8.0 Liters (16.9 Pints)
🔧 Transmission
Standard
Type:
5-Speed Manual
Optional
Type:
4-Speed Automatic (Steptronic on later models, but likely standard auto for '96)
Features
Manual Clutch:
Hydraulically Actuated Single Dry Plate
Automatic Features:
Torque Converter, Lock-up Clutch
Fluid Specs
Manual Transmission Fluid:
BMW MTF LT-2 (or equivalent GL-4/GL-5 rated synthetic)
Automatic Transmission Fluid:
Dexron III
📐 Dimensions
Exterior
Length:
174.5 inches (Sedan)
Width:
67.3 inches
Height:
55.2 inches (Sedan)
Wheelbase:
106.0 inches
Weights
Curb Weight:
3373 lbs (Manual Sedan)
Gross Vehicle Weight Rating:
4586 lbs
Towing Capacity:
Not Recommended/Specified
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (Driver/Passenger)
IIHS Side Impact:
Acceptable (for the era)
Active Features
ABS:
Standard (Bosch 5.3 ABS System)
Traction Control:
Optional (ASC+T - Automatic Stability Control + Traction)
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
3-point front and rear seatbelts, pretensioners
Chassis Design:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM Cassette Player, optional CD Changer
Climate Control:
Manual or optional Automatic Climate Control (ECC)
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Not available in 1996
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 - 10,000 miles or annually, whichever comes first (using synthetic oil)
Spark Plugs:
Every 60,000 miles (check for specific type, e.g., platinum)
Coolant Flush:
Every 2-3 years or 30,000 miles
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (BMW LL-98 specification recommended)
Engine Oil Capacity:
Approx. 6.5 Liters (6.9 US Quarts)
Power Steering Fluid:
ATF Dexron III or CHF 11S (verify for specific system)
Known Issues
Cooling System:
Plastic expansion tank leaks, water pump failure, thermostat housing leaks
Suspension:
Front control arm bushings (bushings are often integrated, requiring arm replacement), rear shock mounts
Electrical:
ABS/ASC sensor failures, VANOS solenoid issues, micro-switch failures (door handles, trunk)
Engine Management:
Mass Air Flow (MAF) sensor issues, idle control valve (ICV) problems
Body:
Headliner sagging, pixelated instrument cluster displays
📚 Vehicle History
Brand Heritage
Brand Focus:
Performance, luxury, engineering innovation
Model Evolution
E36 Generation Years:
1990-2000
328I Introduction Year:
1996
328I Replacement:
Replaced the 325i, offered more power and torque
Production
Manufacturing Locations:
Germany (Dingolfing, Regensburg), South Africa, USA (Spartanburg, SC - for specific body styles)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
E36 platform frequently appeared on Car and Driver's 10Best lists in various configurations
Ratings
Automotive Journalism Reviews:
Consistently praised for driving dynamics and build quality
Certifications
Certification Type:
Not applicable (manufacturer specific)
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