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BMW 328 328i 2000 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Variant: 328i Year: 2000 Codes Chassis Code: E46 Engine Code: M52TU B28 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Reputation:...
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BMW 328 328i 2000 Workshop Repair Service ManualBMW 328 328i 2000 Workshop Repair Service ManualBMW 328 328i 2000 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Variant:
328i
Year:
2000
Codes
Chassis Code:
E46
Engine Code:
M52TU B28
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe
Reputation:
Renowned for sporty handling, build quality, and refined engineering
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus IS200
Key Features
Driving Dynamics:
Balanced chassis, rear-wheel drive architecture, responsive steering
Powertrain Options:
Inline-six engines known for smoothness and performance
Interior Design:
Driver-focused cockpit, high-quality materials, ergonomic layout
📋 Manual Details
Coverage Areas
Overall Coverage:
All Models, Engines, Trim, Transmission Types for BMW 328i 2000
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, camshafts, valve train, lubrication, cooling system
Engine Management:
Fuel injection (Siemens MS43), ignition system, electronic engine control unit (ECU), emissions control, Vanos (Variable Valve Timing)
Transmission:
Manual (Getrag 260/6) and Automatic (ZF 5HP19) transmission service, repair, overhaul, fluid changes
Drivetrain:
Clutch, driveshaft, differential, axle shafts, wheel bearings
Suspension:
Front suspension (MacPherson struts, control arms), rear suspension (multi-link), shock absorbers, springs, bushings
Steering:
Power steering system, steering rack, steering column, tie rods
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), brake fluid, hydraulic system, parking brake
Electrical System:
Battery, alternator, starter motor, lighting system, fuses, relays, wiring diagrams
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, chassis frame, corrosion protection
HVAC:
Heating, ventilation, and air conditioning system service and repair
Safety Systems:
Airbags, seatbelts, restraint systems
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting, error code interpretation (OBD-II)
Repair:
Component removal, installation, and repair for all major systems
Overhaul:
Engine and transmission overhaul procedures
Diagnostics:
Step-by-step diagnostic guides for common and complex issues
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to in-depth mechanical and electrical repairs
Detail Level:
Detailed exploded views, torque specifications, wiring diagrams, and procedural instructions
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Text-searchable for quick information retrieval
Print Quality
Resolution:
High-resolution, suitable for printing individual pages or the entire document
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Name:
M52TU B28
Configuration:
2.8L (2793cc) Inline-6 (I6)
Block Material:
Aluminum Alloy
Head Material:
Aluminum Alloy
Bore X Stroke:
84.0 mm x 83.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
193 hp @ 5500 rpm
Torque:
206 lb-ft (279 Nm) @ 3250 rpm
Fuel System
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (91-93 Octane Recommended)
Valvetrain
Configuration:
Double Overhead Camshafts (DOHC), 4 valves per cylinder
Timing:
Double VANOS (Variable Valve Timing) on intake and exhaust camshafts
🔧 Transmission
Standard
Type:
5-Speed Manual (Getrag 260/6)
Optional
Type:
5-Speed Automatic (ZF 5HP19)
Features
Automatic Modes:
Standard, Sport (S), Manual (M) modes
Fluid Specifications
Manual Transmission Fluid:
BMW recommends specific synthetic manual transmission fluid (e.g., Pentosin MTF LT-2 or equivalent)
Automatic Transmission Fluid:
ZF Lifeguardfluid 5 (or equivalent compatible fluid like Pentosin ATF1)
📐 Dimensions
Exterior
Wheelbase:
107.4 inches (2728 mm)
Length:
177.4 inches (4506 mm)
Width:
68.9 inches (1750 mm)
Height:
56.0 inches (1422 mm)
Weights
Curb Weight:
Approx. 3200 - 3400 lbs (1451 - 1542 kg) depending on transmission and options
Gross Vehicle Weight Rating:
Approx. 4400 lbs (1996 kg)
Cargo
Trunk Volume:
Approx. 11.7 cu ft (331 L)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 stars (Driver/Passenger)
IIHS Side Impact:
Acceptable (for 2001 model year, indicative for 2000)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Dynamic Stability Control (DSC)
Passive Features
Airbags:
Frontal airbags (driver and passenger), optional side airbags
Seatbelts:
3-point inertia-reel seatbelts with pretensioners
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD or Professional RDS radio/cassette/CD player options.
Navigation:
Optional BMW Professional Navigation system (MK II or MK III).
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Phone Integration:
Optional Bluetooth preparation with cradle.
Climate Control
Type:
Manual or optional Automatic Climate Control (ACC) with recirculation and air quality sensors.
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system, typically around 10,000-15,000 miles or 12-24 months, depending on driving conditions. Manual recommends checks more frequently.
Spark Plug Replacement:
Approximately every 60,000 miles (check specific service recommendations).
Coolant Flush:
Every 2-3 years or as indicated by CBS.
Fluid Specifications
Engine Oil:
SAE 5W-30 Synthetic (BMW Longlife-01 or BMW Longlife-98 specification recommended). Check owner's manual for exact BMW LL specification for this model year.
Engine Oil Capacity:
Approx. 6.5 US quarts (6.2 liters) with filter change.
Coolant:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) mixed 50/50 with distilled water.
Brake Fluid:
DOT 4 Synthetic Brake Fluid.
Known Issues
Cooling System:
Plastic expansion tank cracking, water pump failures, radiator leaks, thermostat housing leaks.
Oil Leaks:
Valve cover gasket leaks, oil pan gasket leaks, oil filter housing gasket leaks.
Suspension:
worn control arm bushings, ball joints, sway bar links, rear subframe bushings.
Electrical:
ABS/DSC module failures, instrument cluster pixelation, VANOS solenoid issues.
Interior:
Headliner sagging, door panel separation.
📚 Vehicle History
Brand Heritage
Legacy:
BMW has a long-standing reputation for producing driver-focused luxury vehicles with exceptional engineering and performance.
Model Evolution
E46 Generation:
The E46 generation (1998-2006) represented a significant evolution of the 3 Series, introducing more advanced technology, refined styling, and improved driving dynamics over its predecessor (E36).
328I Positioning:
The 328i was positioned as a mid-range offering in the E46 lineup, offering a potent inline-six engine that balanced performance and efficiency.
Production
Production Years:
2000-2001 model years for the 328i with the M52TU engine.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E46 3 Series was a perennial recipient of Car and Driver's 10Best award during its production run, including for the 2000 model year.
Ratings
Consumer Reports Reliability:
Generally rated as average to above average for its time, with specific model years having known issues as documented in maintenance section.
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