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BMW 328 328i 1992-1998 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 328i Generation Chassis Code: E36 Codes Model Code: 1996-1998 E36 328i 👋 Introduction Market Position Vehicle Segment: Compact Executive...
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Sku: 390154
BMW 328 328i 1992-1998 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
328i
Generation
Chassis Code:
E36
Codes
Model Code:
1996-1998 E36 328i
👋 Introduction
Market Position
Vehicle Segment:
Compact Executive Sedan/Coupe
Target Audience:
Enthusiasts, DIY mechanics, and professional workshops seeking in-depth knowledge of the E36 328i.
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus ES300.
Key Features
Engine Type:
Inline-6, naturally aspirated, known for smoothness and power delivery.
Handling:
Renowned for its balanced chassis, rear-wheel-drive dynamics, and communicative steering.
Build Quality:
Typical BMW build quality for the era, with durable materials and solid construction.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (primarily North American and European specifications)
Page Count
Total Pages:
759
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Full coverage of M52B28 inline-6 engine, including diagnostics, disassembly, assembly, and tuning.
Transmission:
Detailed procedures for both manual (Getrag 250G) and automatic (GM 4L30-E) transmissions, including fluid changes, repairs, and overhaul.
Drivetrain:
Comprehensive coverage of rear-wheel-drive system, differential, driveshafts, and CV joints.
Suspension:
Front and rear suspension systems, including MacPherson struts (front), multi-link (rear), control arms, bushings, springs, shock absorbers, and alignment specifications.
Brakes:
Detailed information on ABS, DSC (if equipped), brake fluid, master cylinder, calipers, rotors, pads, and bleeding procedures.
Steering:
Power steering system, steering column, rack and pinion, and tie rod end replacement and adjustment.
Electrical:
Complete wiring diagrams, fuse box layouts, component testing, diagnostic trouble codes (DTCs), DME (Digital Motor Electronics) functions, and common electrical faults.
Fuel System:
Fuel pump, injectors, fuel pressure regulator, fuel tank, and emissions control systems (e.g., EVAP).
Cooling System:
Radiator, water pump, thermostat, hoses, expansion tank, and fan clutch diagnosis and replacement.
HVAC:
Air conditioning system diagnosis, refrigerant handling, blower motor, evaporator, condenser, and climate control unit.
Body And Chassis:
Body panel removal and installation, doors, windows, locks, hinges, and structural components.
Interior:
Dashboard removal, seat mechanisms, interior trim, and airbag system safety precautions.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, spark plug service, and belt replacement.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues, including symptom-based troubleshooting guides.
Repair And Rebuild:
Step-by-step instructions for component removal, repair, and reassembly, including engine and transmission overhauls.
Diagnostics:
Guidance on using diagnostic tools, interpreting sensor data, and performing system checks.
Alignment And Adjustment:
Wheel alignment specifications and adjustment procedures, as well as other critical adjustments.
Technical Depth
Depth Level:
Comprehensive from basic maintenance to full engine and transmission rebuilds, covering all aspects of vehicle repair and servicing.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans, typically with searchable text layers, ensuring clarity and ease of navigation.
Print Quality
Printability:
Designed for printing, with clear layouts and readable text, allowing users to create hard copies for workshop use.
Binding Type
Binding For Printed Version:
N/A (Digital PDF)
Paper Type
Paper Type For Printed Version:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M52B28
Engine Configuration:
2.8L (2793cc) DOHC Inline-6
Bore X Stroke:
84.0 mm x 83.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower Hp:
190 hp @ 5300 rpm
Torque Lb-Ft:
206 lb-ft @ 3950 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (Bosch Motronic 5.2)
Fuel Type:
Premium Unleaded (91 octane or higher recommended)
Lubrication
Oil Type:
BMW Longlife-98 (e.g., Castrol SYNTEC 5W-30 or 5W-40 synthetic)
Oil Capacity:
6.5 US quarts (6.2 liters) with filter change
🔧 Transmission
Standard
Transmission Type:
5-speed Manual (Getrag 250G)
Optional
Transmission Type:
4-speed Automatic (GM 4L30-E)
Features
Automatic Features:
Sport and Comfort modes, electronically controlled.
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-2 (or equivalent API GL-4 SAE 75W-90)
Automatic Transmission Fluid:
Dexron III (or equivalent)
📐 Dimensions
Exterior
Wheelbase:
106.3 inches (2700 mm)
Length:
174.5 inches (4432 mm)
Width:
67.7 inches (1720 mm)
Height:
55.1 inches (1400 mm)
Weights
Curb Weight Manual:
Approximately 3340 lbs (1515 kg)
Curb Weight Automatic:
Approximately 3395 lbs (1540 kg)
Gross Vehicle Weight Rating Gvwr:
Approximately 4409 lbs (2000 kg)
Wheels And Tires
Wheel Bolt Pattern:
5x120 mm
Standard Tire Size:
205/60R15
Optional Tire Size:
225/55R15, 225/50R16
🛡️ Safety Features
Ratings
NHTSA Crash Test Results:
Varies by year and specific test, generally performed well for its era. Refer to NHTSA archives for specific vehicle test data.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional ASC+T (Automatic Stability Control and Traction) on some models.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory BMW Professional RDS cassette/radio, optional CD player integration.
Navigation:
Optional factory navigation system available on some models, typically bulky early CRT-based systems.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Cellular Integration:
Optional early car phone integration on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW recommends inspection service every 10,000-15,000 miles or annually, with oil changes often indicated by the Condition Based Service (CBS) system. For older vehicles, 5,000-7,500 miles is a common recommendation for synthetic oil.
Spark Plug Replacement:
Typically every 60,000-100,000 miles depending on spark plug type (standard vs. platinum/iridium).
Coolant Flush:
Every 2-4 years or 30,000-60,000 miles.
Fluid Specifications
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 Ethylene Glycol based)
Brake Fluid Type:
DOT 4 (or DOT 3, but DOT 4 is preferred for higher boiling point)
Power Steering Fluid:
ATF Dexron III (or Pentosin CHF 11S on later models/specific systems)
Known Issues
Common Problems:
Cracked plastic cooling system components (expansion tank, radiator), VANOS (Variable Valve Timing) solenoid and seal issues, heater core leaks, oil pan gasket leaks, subframe mounting points fatigue, window regulator failures, and ABS sensor failures.
Common Issues
Maintenance Tips:
Regular inspection of cooling system components, proactive replacement of plastic parts, and keeping up with regular oil changes are crucial for longevity.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Ultimate Driving Machine, focus on performance, handling, and driver engagement.
Model Evolution
E36 Introduction:
The E36 platform replaced the E30 3 Series in 1990 (as a 1992 model in North America). The 328i was introduced for the 1996 model year, replacing the 325i, featuring the new M52 engine.
E36 328I Features:
The 328i was a significant upgrade, offering more torque and refinement over the 325i, solidifying its position as a potent performer in the compact executive segment.
Production
Production Years:
1996-1999 (North America)
Manufacturing Locations:
Germany (primarily Munich, Regensburg, and Rosslyn, South Africa)
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
E36 3 Series platform frequently appeared on Car and Driver's 10Best lists during its production run, acknowledging its dynamic prowess.
Ratings
Enthusiast Following:
Strong and enduring enthusiast following due to its driving dynamics, reliability when maintained, and relative affordability as a used performance car.
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