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BMW 328i 2000 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 328i Year: 2000 Codes Chassis Code: E46 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Target Audience: Enthusiasts, DIY mechanics, professional repair shops...
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Sku: 421450
BMW 328i 2000 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
328i
Year:
2000
Codes
Chassis Code:
E46
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe
Target Audience:
Enthusiasts, DIY mechanics, professional repair shops seeking in-depth knowledge.
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus IS300.
Key Features
Handling:
Renowned for its balanced chassis and precise steering, a hallmark of BMW's 'Ultimate Driving Machine' philosophy.
Engine Smoothness:
Inline-six engines known for their refinement and power delivery.
Build Quality:
High-quality interior materials and solid construction typical of BMW.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English
Format:
Digital (likely PDF, though not explicitly stated)
Page Count
Estimated Page Count:
1500+
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnosis, repair, rebuilding of all engine components.
Engine Electrical:
Ignition system, fuel injection, sensors, actuators, ECU diagnosis, wiring diagrams.
Transmission Manual:
Clutch, gearbox components, linkage, fluid changes, repair procedures.
Transmission Automatic:
Torque converter, valve body, planetary gears, electronic controls, fluid service.
Drivetrain:
Driveshafts, CV joints, differential, rear axle assembly, wheel bearings.
Suspension:
Springs, shock absorbers, control arms, bushings, steering knuckles, alignment specifications.
Steering:
Power steering system, steering rack, tie rods, steering column.
Brakes:
Brake hydraulics, ABS system, brake pads, rotors, calipers, lines, bleeding procedures.
Cooling System:
Radiator, water pump, thermostat, hoses, fan assembly, coolant specifications.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, evaporative emission control (EVAP).
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes, oxygen sensors.
Electrical System:
Battery, alternator, starter, lighting, wipers, horn, power windows, central locking.
Climate Control:
HVAC system, A/C compressor, refrigerant, blower motor, control panel.
Body Exterior:
Body panels, doors, hood, trunk, bumpers, glass, trim.
Body Interior:
Seats, dashboard, door panels, carpeting, headliner, trim components.
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults, symptom-based troubleshooting.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations.
Scheduled Maintenance:
Detailed schedules for all factory-recommended maintenance tasks.
Component Replacement:
Instructions for replacing wear items like brake pads, belts, hoses, spark plugs.
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement.
Electrical Diagnostics:
Troubleshooting electrical circuits, sensor testing, ECU reprogramming (if applicable).
Bodywork Repair:
Dent removal, panel replacement, rust repair techniques (may be limited).
Wheel Alignment:
Adjustment procedures and specifications for caster, camber, and toe.
Air Conditioning Service:
Refrigerant handling, leak detection, component service.
Technical Depth
Depth Level:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Tools:
Details on using factory or aftermarket diagnostic tools (e.g., BMW GT1, INPA) for code reading and live data.
Torque Specifications:
Extensive listing of all critical torque values for engine, chassis, and body fasteners.
Wiring Diagrams:
Detailed, color-coded wiring schematics for all electrical systems.
Special Tools:
Identification and use of specialized BMW tools required for specific repair procedures.
📊 Manual Specifications
File Format
File Type:
Likely PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality:
High-resolution, printable pages.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M52TU (Technical Update)
Engine Type:
3.2L (3201cc) DOHC Inline-6
Bore X Stroke:
84.0 mm x 91.0 mm
Compression Ratio:
10.2:1
Valve Train:
Dual Overhead Camshafts (DOHC), 24 valves, Double VANOS (Variable Valve Timing)
Performance
Horsepower:
225 hp @ 5900 rpm
Torque:
214 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (Bosch Motronic ME 7.2)
Fuel Type:
Premium Unleaded Gasoline (91+ octane)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (Getrag 420G or ZF S5-31/32)
Optional
Transmission Type:
5-speed Automatic Transmission (Steptronic)
Features
Clutch:
Hydraulically actuated, single dry plate
Differential:
Limited Slip Differential (LSD) often optional or part of M Sport packages
📐 Dimensions
Exterior
Wheelbase:
107.4 inches (2728 mm)
Length:
177.4 inches (4505 mm)
Width:
68.9 inches (1750 mm)
Height:
55.0 inches (1397 mm)
Weights
Curb Weight:
3375-3461 lbs (1531-1570 kg) depending on transmission and options
Gross Vehicle Weight Rating:
Approx. 4387 lbs (1990 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (Driver/Passenger)
IIHS Side Impact:
Good (for models equipped with side airbags)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Dynamic Stability Control (DSC) or Traction Control System (TCS)
Passive Features
Airbags:
Frontal airbags, optional front side-impact airbags.
Body Structure:
Reinforced safety cell with crumple zones.
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD RDS or optional BMW Professional CD RDS with navigation preparation.
Speakers:
Standard 6-speaker system; optional Hi-Fi system with amplifier and more speakers.
Driver Assistance
Cruise Control:
Standard cruise control functionality.
Connectivity
Telematics:
Optional BMW Assist telematics system for emergency services and vehicle assistance.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or 12-15,000 km, depending on driving conditions and oil used, often indicated by the Condition Based Service (CBS) system.
Spark Plug Replacement:
Every 60,000 miles (100,000 km) for standard plugs, or longer for platinum/iridium.
Coolant Flush:
Every 2-3 years or approximately 30,000 miles.
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) or LL-98 approved synthetic oil, SAE 5W-30 or 5W-40 recommended.
Engine Oil Capacity:
6.5 US quarts (6.2 liters) with filter change.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) mixed 50/50 with distilled water.
Transmission Fluid Manual:
SAE 75W-90 synthetic gear oil (API GL-4 or GL-5, check specific BMW specs).
Transmission Fluid Automatic:
BMW ATF LT-3 (or equivalent with Dexron III/VI compatibility, consult manual for exact spec).
Brake Fluid:
DOT 4 (BMW recommends Brake Fluid DOT 4 HIGH PERFORMANCE).
Power Steering Fluid:
BMW Power Steering Fluid (or Pentosin CHF 11S).
Known Issues
Cooling System Failures:
Common failures include plastic expansion tanks cracking, water pump failure (plastic impeller), and thermostat housing leaks.
Vanos System:
desgaste de las juntas tóricas y solenoides VANOS pueden causar ralentí inestable, pérdida de potencia y ruidos de traqueteo.
Oil Leaks:
Valve cover gaskets, oil pan gaskets, and oil filter housing gaskets are prone to leaks due to age and material degradation.
Subframe Mounts:
Rear subframe mounting bushings can deteriorate, leading to clunking noises and handling issues.
Window Regulators:
Plastic components in window regulator mechanisms are known to break.
ABS Wheel Speed Sensors:
Sensors can fail, triggering ABS and DSC warning lights.
Ccv System:
The Crankcase Ventilation (CCV) system can clog, leading to increased oil consumption and potential gasket leaks.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's long-standing reputation for engineering excellence, sporty driving dynamics, and luxury.
Model Evolution
E46 Generation:
The E46 generation represented a significant evolution in BMW's 3 Series, building on the success of the E36.
328I Positioning:
The 328i was positioned as a potent, yet accessible performance model within the E46 lineup, bridging the gap between the 325i and the M3.
Production
Production Years E46:
1998-2006
Manufacturing Locations:
Germany (primarily Dingolfing, Munich), South Africa, Thailand, Egypt, Russia, Indonesia, India, China.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
E46 3 Series models were frequently featured on Car and Driver's 10Best lists for their handling and performance.
Ratings
Jd Power Dependability:
Generally rated well for dependability in its segment during its production years, though specific year ratings vary.
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