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BMW 330i 1999 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 330i Year: 1999 Generation Chassis Code: E46 Generation Name: E46 First Generation 👋 Introduction Market Position Vehicle Class: Compact Executive Sedan/Sports Sedan Target...
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BMW 330i 1999 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
330i
Year:
1999
Generation
Chassis Code:
E46
Generation Name:
E46 First Generation
👋 Introduction
Market Position
Vehicle Class:
Compact Executive Sedan/Sports Sedan
Target Audience:
Enthusiasts, DIY mechanics, professional repair shops seeking detailed information for BMW E46 models
Competitive Analysis
Competitors 1999:
Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus IS200/IS300, Infiniti I30
Key Features Vehicle
Handling:
Renowned for its balanced chassis and precise handling characteristics
Powertrain:
Smooth and powerful inline-six engines
Build Quality:
High-quality materials and solid construction typical of BMW
Key Features Manual
Value Proposition:
Provides in-depth knowledge essential for maintaining and repairing the complex systems of the E46 platform
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service Repair and Maintenance
Additional Coverage:
Troubleshooting, Diagnostics, Rebuilding, Refurbishment, Restoration
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
M52TU B28 (2.8L Inline-6), M54 B30 (3.0L Inline-6 - potentially for later E46 330i variants, but primary focus is likely M52TU for '99 330i, or if it's a European spec model. Manual should clarify engine variants covered.)
Engine Management:
DME (Digital Motor Electronics), VANOS, ignition system, fuel injection, emissions control
Transmission:
ZF 5HP19 (Automatic), Getrag 420G (Manual)
Drivetrain:
Rear Wheel Drive (RWD), differential, driveshaft, axles
Suspension:
Front McPherson struts, rear multi-link (Integral-Link), springs, shock absorbers, bushings, sway bars
Brakes:
Front vented discs, rear solid/vented discs (model dependent), ABS (Anti-lock Braking System), DSC (Dynamic Stability Control)
Steering:
Hydraulic power steering, steering rack, steering column
Electrical:
12V system, battery, alternator, starter, fuse box, wiring diagrams, lighting, power accessories
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, chassis components, rust prevention
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, climate control unit, refrigerant circuits
Safety Systems:
Airbags, seatbelt systems, SRS (Supplemental Restraint System) diagnostics
Procedures Included
Routine Maintenance:
Oil change, filter replacement, coolant flush, brake fluid change, spark plug replacement, air filter replacement
Major Repairs:
Engine overhauls, transmission rebuilds, clutch replacement, suspension component replacement, brake system overhauls
Diagnostics:
OBD-II code retrieval, symptom-based troubleshooting, electrical circuit testing, sensor testing
Rebuilding:
Engine components (pistons, bearings, valves), transmission components, differential rebuilds
Refurbishment:
Interior detailing, exterior component refurbishment, cosmetic repairs
Restoration:
Chassis restoration, bodywork, mechanical system restoration, electrical system renewal
Electrical Diagnosis:
Wiring harness repair, component testing, ECU diagnosis
Bodywork:
Panel replacement, dent repair, rust removal and treatment, paint preparation
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
Diagnostic Tools:
Includes procedures for using common diagnostic tools and interpreting diagnostic data
Torque Specifications:
Detailed torque specifications for all critical fasteners
Schematics:
Includes electrical wiring diagrams and system schematics
Special Tools:
Identifies and explains the use of BMW-specific special tools required for certain procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Printability:
Printable pages for in-shop use
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity
Diagram Quality:
Clear, detailed technical illustrations and schematics
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Usdm:
M52TU B28 (2.8L)
Engine Type:
Naturally Aspirated Inline-6
Displacement Cc:
2793
Bore Mm:
84.0
Stroke Mm:
84.0
Compression Ratio:
10.2:1
Performance
Horsepower Hp:
193 @ 5500 RPM
Torque Lb-Ft:
206.5 @ 3800 RPM
Fuel System
Fuel Delivery:
Sequential Multi-Point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
Engine Management
ECU Type:
Bosch Motronic ME 7.2 (or similar variant)
Variable Valve Timing:
Double VANOS (Variable Valve Timing and Lift Electronic Control)
🔧 Transmission
Standard
Type Usdm:
ZF 5HP19 Electronic 5-Speed Automatic
Optional
Type Usdm:
Getrag 420G 6-Speed Manual
Features
Automatic Modes:
Sport and Manual modes (Steptronic)
Fluid Type
Automatic Transmission Fluid:
BMW LT-3 ATF (or equivalent such as Shell M-1375.4, ZF Lifeguardfluid5)
Manual Transmission Fluid:
BMW Synthetic Gear Oil (e.g., 75W-90 API GL-4/GL-5)
📐 Dimensions
Exterior
Length In:
177.4
Width In:
68.7
Height In:
55.1
Wheelbase In:
107.3
Weights
Curb Weight Lbs:
~3300-3500 (depending on transmission and options)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
5-Star (for driver and passenger)
Active Features
Dynamic Stability Control:
Standard (DSC III)
Anti Lock Brakes:
Standard (ABS)
Passive Features
Airbags:
Frontal airbags, optional side-impact airbags
Seatbelts:
Pretensioned front seatbelts with force limiters
💡 Technology Features
Infotainment
Radio System:
BMW Business CD or Professional CD (optional navigation)
Speaker System:
Standard 10-speaker Hi-Fi system, optional Harman Kardon
Driver Assistance
Parking Assistance:
Optional Park Distance Control (PDC)
Connectivity
Cruise Control:
Standard electronic cruise control
Key System:
Remote keyless entry, EWS (Electronic Immobilizer System)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 miles or 12-24 months (BMW's Condition Based Service system)
Spark Plug Replacement:
Around 60,000-100,000 miles depending on plug type (e.g., Long Life plugs)
Coolant Flush:
Every 2-4 years or 30,000-50,000 miles
Brake Fluid Flush:
Every 2 years regardless of mileage
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) Synthetic, SAE 0W-30 or 5W-30 (check manual for precise specification)
Engine Oil Capacity Quarts:
6.5 (with filter)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based)
Power Steering Fluid:
ATF Dexron III or Pentosin CHF 11S (check specific model requirements)
Known Issues
Cooling System:
Plastic coolant expansion tanks prone to cracking, water pump failure (plastic impeller)
Suspension:
Front control arm bushings (RTABs - Rear Trailing Arm Bushings), rear shock mounts, strut mounts
Oil Leaks:
Valve cover gasket, oil pan gasket, oil filter housing gasket (O-ring)
Electrical Gremlins:
Water ingress into LCM (Light Module Control), ABS/DSC sensor failures, VANOS solenoid issues
Misfires:
Ignition coils, spark plugs, fuel injectors, VANOS solenoids
📚 Vehicle History
Brand Heritage
Bmw Inline 6:
BMW's legacy of refined inline-six engines dates back to the 1930s, known for smooth power delivery and durability.
Model Evolution
E46 Introduction:
The E46 generation replaced the E36 3 Series and was introduced in 1998 for the 1999 model year.
330I Introduction:
The 330i model designation, featuring the larger 3.0L engine (M54 variant), typically appeared in later E46 production runs (e.g., 2001 onwards in some markets). The 1999 330i likely refers to the initial introduction of the E46 chassis, possibly with the M52TU B28 engine initially marketed as '328i' in some regions and transitioning to '330i' with the M54 engine. Clarification within the manual is key.
Production
E46 Production Years:
1998-2006 (sedan), 1999-2006 (coupe/convertible), 2000-2007 (wagon)
Manufacturing Locations:
Germany (Munich, Dingolfing), Austria, South Africa, Thailand, Russia, Brazil, India, Egypt
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
E46 3 Series models frequently appeared on Car and Driver's 10 Best lists during its production run for exceptional driving dynamics.
Automotive Journalism:
Critically acclaimed by automotive journalists for its performance, handling, and driver engagement.
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