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BMW 330i 2004 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: BMW Model: 330i Year: 2004 Codes Chassis Code: E46 Engine Code: M54B30 👋 Introduction Market Position Market Segment: Entry-level luxury sport sedan, competing with Mercedes-Benz...
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🏷️ Basic Information
Identification
Make:
BMW
Model:
330i
Year:
2004
Codes
Chassis Code:
E46
Engine Code:
M54B30
👋 Introduction
Market Position
Market Segment:
Entry-level luxury sport sedan, competing with Mercedes-Benz C-Class, Audi A4, and Lexus IS.
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS 300, Acura TL.
Key Features
Driving Dynamics:
Renowned for its balanced chassis, rear-wheel-drive platform, and engaging driving experience.
Powertrain:
Smooth and powerful inline-six engines, paired with either a manual or automatic transmission.
Interior Quality:
High-quality materials, ergonomic driver-focused cockpit, and premium fit and finish.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service, repair, and diagnostic information for the BMW 330i (E46) 2004 model year.
Page Count
Page Count:
Estimated 1500+ pages (typical for comprehensive BMW service manuals of this era)
Manual Type
Manual Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system.
Engine Management:
Fuel injection system, ignition system, engine control unit (ECU) diagnosis, emission control systems, VANOS system.
Transmission Manual:
SMG (Sequential Manual Gearbox) and manual transmission overhaul, clutch operation, gear shift mechanisms.
Transmission Automatic:
Automatic transmission (e.g., GM 5L40-E) diagnosis, overhaul, control systems, fluid specifications.
Drivetrain:
Driveshaft, differential, axles, wheel bearings, limited-slip differential (if equipped).
Suspension
Suspension Front:
MacPherson struts, control arms, anti-roll bar, steering knuckle, coil springs, shock absorbers.
Suspension Rear:
Multi-link suspension, control arms, trailing arms, subframe, anti-roll bar, coil springs, shock absorbers.
Steering:
Power steering system, steering rack, tie rods, steering column, steering angle sensor.
Brakes
Brake System Front:
Ventilated disc brakes, brake calipers, brake pads, brake rotors, ABS components.
Brake System Rear:
Disc brakes, brake calipers, brake pads, brake rotors, parking brake mechanism, ABS components.
Brake Control:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA).
Electrical
Electrical System Overview:
Wiring diagrams, electrical component locations, fuse and relay identification.
Charging System:
Alternator, voltage regulator, battery diagnostics.
Starting System:
Starter motor, starter solenoid, ignition switch.
Lighting System:
Headlights, taillights, interior lighting, fog lights, bulb types and replacement.
Instrument Panel:
Instrument cluster, gauges, warning lights, sensor inputs.
Bodywork
Body And Frame:
Body panel removal and installation, chassis components, door mechanisms, hood, trunk.
Interior Trim:
Seat removal, dashboard components, door panels, headliner, carpet replacement.
Glass And Seals:
Windshield, side glass, rear glass replacement, weatherstripping.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, blower motor, evaporator, condenser, climate control panel.
Procedures Included
Maintenance:
Oil change, filter replacement, spark plug replacement, fluid checks and top-offs, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides, error code interpretation.
Repair:
Step-by-step instructions for component replacement, repair, and adjustment across all major vehicle systems.
Diagnostics:
Information on using diagnostic tools (e.g., BMW ISTA), reading fault codes, live data analysis, component testing.
Specifications:
Torque specifications for critical fasteners, fluid capacities, component tolerances, wiring diagrams, diagnostic trouble codes (DTCs).
Technical Depth
Depth:
Extensive, covering basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical system repair.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Searchable text for quick information retrieval.
Print Quality
Resolution:
High-resolution scans, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline 6-Cylinder
Engine Code:
M54B30
Displacement:
2,979 cc (3.0 Liters)
Bore X Stroke:
84.0 mm x 89.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
225 hp @ 6,100 rpm
Torque:
214 lb-ft (290 Nm) @ 3,500 rpm
Fuel System
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Fuel Delivery:
Multi-point Fuel Injection (Bosch Motronic ME7.2)
Emission Control:
Dual catalytic converters, OBD-II compliant.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (Getrag S5D 320Z)
Optional
Transmission Type:
5-speed Automatic Transmission (GM 5L40-E) with Steptronic
Features
Clutch Type:
Hydraulic, single dry plate (manual transmission)
Gear Ratios Manual:
1st: 4.23, 2nd: 2.50, 3rd: 1.68, 4th: 1.31, 5th: 1.00, Reverse: 3.93
Gear Ratios Automatic:
Provided in manual; features electronic control with adaptive shift programs.
📐 Dimensions
Exterior
Wheelbase:
107.4 inches (2,728 mm)
Length:
177.4 inches (4,506 mm)
Width:
68.7 inches (1,745 mm)
Height:
55.7 inches (1,415 mm)
Front Track:
58.4 inches (1,483 mm)
Rear Track:
59.1 inches (1,501 mm)
Interior
Passenger Volume:
93.6 cu ft (2,650 L)
Cargo
Trunk Volume:
11.1 cu ft (314 L)
Weights
Curb Weight Manual:
3,400 lbs (1,542 kg)
Curb Weight Automatic:
3,472 lbs (1,575 kg)
Gross Vehicle Weight Rating:
4,387 lbs (1,990 kg)
Towing Capacity:
Not Recommended
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 Stars (Driver), 4 Stars (Passenger)
IIHS Side Impact:
Good
Active Features
Traction Control:
Available (Dynamic Stability Control - DSC)
ABS:
Standard
Brake Assist:
Standard
Passive Features
Airbags Front:
Standard dual front SRS airbags
Airbags Side:
Optional front side-impact airbags; available head protection system (HPS)
Seatbelts:
Pretensioning front seatbelts with force limiters
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD or Professional CD with optional navigation system.
Audio System:
Standard 6-speaker system, optional Harman Kardon premium audio.
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Optional rear park distance control (PDC).
Connectivity
Phone Integration:
Optional Bluetooth hands-free interface.
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system, typically 10,000-15,000 miles or annually, whichever comes first. Consult manual for specific CBS parameters.
Air Filter Replacement:
Recommended every 30,000 miles or as indicated by CBS.
Cabin Filter Replacement:
Recommended every 15,000-30,000 miles or annually.
Spark Plug Replacement:
Recommended every 100,000 miles (using Long-Life spark plugs, e.g., NGK BKR6EQUP).
Coolant Flush:
Recommended every 2-4 years or 30,000-50,000 miles.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 0W-30 Synthetic (BMW Longlife-01 Approved)
Engine Oil Capacity:
6.5 US quarts (6.2 liters) with filter change
Coolant Type:
BMW Blue Antifreeze (G48), 50/50 mixture with distilled water
Brake Fluid Type:
DOT 4 (BMW High Performance)
Transmission Fluid Manual:
Pentosin MTF LT-2 or equivalent (check specific manual)
Transmission Fluid Automatic:
GM Dextron III or Dexron VI (check specific manual for exact type and capacity)
Power Steering Fluid:
Pentosin CHF 11S or BMW Power Steering Fluid (Green)
Known Issues
Cooling System:
Plastic expansion tank prone to cracking, water pump failure (especially plastic impeller), thermostat housing leaks.
Vanos:
Failure of VANOS solenoids or seals can lead to rough idle, loss of power, and increased fuel consumption.
Oil Leaks:
Valve cover gasket, oil filter housing gasket, and oil pan gasket are common sources of leaks.
Suspension:
Worn control arm bushings, ball joints, and tie rod ends can cause steering looseness and uneven tire wear.
Electrical:
Failed ABS/DSC wheel speed sensors, CCV (Crankcase Ventilation) system failure causing rough running and oil consumption.
Interior:
Headliner sagging, pixelation on instrument cluster display, worn seat bolsters.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW is known for producing performance-oriented luxury vehicles with a focus on driving dynamics and engineering excellence.
Model Evolution
E46 Generation:
The E46 generation (1998-2006) represented a significant evolution in BMW's compact executive sedan line, offering improved refinement, technology, and performance over its E36 predecessor.
330I Introduction:
The 330i replaced the 328i in the E46 lineup, signifying an increase in engine displacement and power output.
Production
Production Period:
2001-2006 (for E46 330i models)
Manufacturing Locations:
Primarily Dingolfing and Regensburg, Germany; also produced in Rosslyn, South Africa.
🏆 Awards & Recognition
Recognitions
Car And Driver:
Car and Driver 10Best list multiple times during its production run for its excellent handling and performance.
Ward:
The M54 engine received Ward's 10 Best Engines award.
Certifications
Safety Certification:
Complies with all applicable U.S. Federal Motor Vehicle Safety Standards (FMVSS).