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BMW 330i 2004 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 330i Year: 2004 Codes Chassis Code: E46 👋 Introduction Market Position Segment: Entry-level luxury sport sedan Competitive Analysis Competitors 2004: Audi A4, Mercedes-Benz...
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BMW 330i 2004 Workshop Repair Service ManualBMW 330i 2004 Workshop Repair Service ManualBMW 330i 2004 Workshop Repair Service ManualBMW 330i 2004 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
330i
Year:
2004
Codes
Chassis Code:
E46
👋 Introduction
Market Position
Segment:
Entry-level luxury sport sedan
Competitive Analysis
Competitors 2004:
Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35
Key Features
Driving Dynamics:
Renowned for balanced chassis, rear-wheel drive platform, and engaging driving experience.
Powertrain Options:
Powerful inline-six engines, available with manual or automatic transmissions.
Interior Quality:
Premium materials, driver-focused cockpit, excellent ergonomics.
Manual Value Proposition
Target Audience:
BMW owners seeking to perform their own maintenance and repairs, independent repair shops.
📋 Manual Details
Coverage Areas
Models Covered:
All 330i (E46) models, All Engines, All Trim Levels, All Transmission Types
Page Count
Page Count:
Extensive (typical workshop manuals exceed 1500 pages, specific count not provided in product info)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, valve train, crankshaft and piston assembly, lubrication system, cooling system, fuel injection system, exhaust system, engine management (DME)
Engine Electrical:
Ignition system, starter system, charging system, engine sensors, ECU diagnostics
Transmission Manual:
Manual transmission (Getrag 420G for 330i) overhaul, clutch system, shift linkage
Transmission Automatic:
Automatic transmission (GM 5L40-E) overhaul, torque converter, hydraulic control, mechatronics
Drivetrain:
Driveshaft, universal joints, differential, rear axle, axle shafts
Suspension:
Front suspension (MacPherson strut, multi-link), rear suspension (multi-link), springs, shock absorbers, control arms, wheel bearings
Steering:
Power steering system, steering rack, steering column, steering angle sensor
Brakes:
Front and rear disc brakes, ABS system (Bosch 5.7), DSC (Dynamic Stability Control), brake fluid, brake lines, calipers, master cylinder
Electrical System:
Battery, alternator, starter, lighting systems (headlights, taillights, interior), fuses and relays, wiring diagrams, CAN bus system
Body Exterior:
Body panels, doors, hood, trunk, bumpers, mirrors, sunroof, chassis alignment
Body Interior:
Seats, dashboard, trim panels, HVAC system, SRS airbag system, seat belts, interior lighting
Climate Control:
Air conditioning system, heating system, blower motor, evaporator, condenser, refrigerant (R134a)
Infotainment:
Radio, CD player, navigation system (CCC), speaker systems
Procedures Included
Maintenance Tasks:
Oil and filter changes, air filter replacement, spark plug replacement, cabin air filter replacement, brake fluid flush, coolant flush, transmission fluid change, differential fluid change
Diagnostic Procedures:
Troubleshooting guides for common issues, diagnostic trouble codes (DTCs) and their meanings, use of BMW diagnostic tools (e.g., DIS, ISTA - conceptual understanding)
Repair Procedures:
Step-by-step instructions for component removal and installation (engine components, suspension parts, brake assemblies, interior trim, electrical modules)
Overhaul Procedures:
Complete engine rebuild, transmission overhaul, differential rebuild
Electrical Diagnostics:
Wiring diagram interpretation, troubleshooting electrical faults, component testing
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission overhauls, including detailed diagnostics and specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Typically yes for quality PDF manuals, enabling quick navigation.
Print Quality
Printability:
Designed for printing specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M54B30
Engine Type:
Naturally Aspirated Inline-6 Cylinder
Displacement:
2979 cc (3.0 Liters)
Bore X Stroke:
84.0 mm x 89.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
225 hp @ 5900 rpm
Torque:
214 lb-ft (290 Nm) @ 3500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Bosch Motronic ME 7.2
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
Dme System:
Digital Motor Electronics (DME) with VANOS (Variable Valve Timing)
🔧 Transmission
Standard
Transmission Type Std:
6-speed manual (Getrag 420G)
Optional
Transmission Type Opt:
5-speed automatic (GM 5L40-E)
Features
Clutch Type:
Hydraulically actuated single-plate dry clutch (manual)
Automatic Features:
Steptronic (manual shifting mode)
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-2 or equivalent (e.g., Pentosin MTF2)
Automatic Transmission Fluid:
GM DEXRON III / MERCON or ZF LifeguardFluid 5
📐 Dimensions
Exterior
Length:
177.4 inches (4506 mm)
Width:
68.7 inches (1745 mm)
Height:
56.1 inches (1425 mm)
Wheelbase:
107.4 inches (2729 mm)
Front Track:
57.7 inches (1466 mm)
Rear Track:
57.9 inches (1471 mm)
Interior
Front Headroom:
37.1 inches (942 mm)
Rear Headroom:
36.0 inches (914 mm)
Front Legroom:
41.5 inches (1054 mm)
Rear Legroom:
33.7 inches (856 mm)
Cargo
Trunk Volume:
13.1 cubic feet (371 Liters)
Weights
Curb Weight:
3362 - 3461 lbs (1525 - 1570 kg) depending on transmission and options
Gross Vehicle Weight Rating:
4475 lbs (2030 kg)
Wheels Tires
Wheel Bolt Pattern:
5x120 mm
Standard Wheel Size:
17 x 7.5 inches (front), 17 x 8.0 inches (rear)
Standard Tire Size:
205/50R17 (front), 225/45R17 (rear)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4-Star (2004 model year)
NHTSA Front Impact Passenger:
4-Star (2004 model year)
IIHS Moderate Overlap Frontal Offset:
Good (2004 model year)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Dsc:
Standard Dynamic Stability Control (DSC)
Traction Control:
Automatic Traction Control (ASC+T) integrated with DSC
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, front and rear head protection system (HPS) curtain airbags
Seatbelts:
3-point inertia-reel seat belts with pretensioners and force limiters
Rollover Protection:
Integrated roll-over protection system (structure)
💡 Technology Features
Infotainment
Head Unit:
Optional BMW Professional Radio/CD player or the newer iDrive system (CCC - Car Communication Computer) depending on package.
Navigation:
Optional MK4 Navigation system with DVD ROM
Driver Assistance
Parking Assistance:
Optional Park Distance Control (PDC) sensors
Connectivity
Bluetooth:
Optional Bluetooth mobile interface
Comfort Features
Cruise Control:
Standard cruise control
Climate Control Type:
Manual or optional Automatic Climate Control (ATC)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 12 months, as indicated by the Condition Based Service (CBS) system.
Engine Oil Type:
BMW Longlife-01 (LL-01) synthetic oil, 5W-30 or 0W-30 recommended. Check owner's manual for exact specification.
Engine Oil Capacity:
6.5 US quarts (6.2 Liters) with filter change
Spark Plug Replacement:
Approximately every 60,000 miles (check manual for specific plug type and interval)
Coolant Flush Interval:
Every 2 years or 30,000 miles
Fluid Specifications
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) or equivalent
Brake Fluid Type:
DOT 4 (BMW High Performance Brake Fluid)
Power Steering Fluid:
CHF 11S (Pentosin) or BMW Power Steering Fluid
Known Issues
Common Problems E46:
Vibration damper failure, cooling system leaks (water pump, thermostat housing, expansion tank), VANOS solenoid issues, subframe cracks (less common on 330i than earlier models but still possible), oil filter housing gasket leaks, CCV (Crankcase Ventilation) system issues
Common Issues
Specific 330I Issues:
While robust, potential for VANOS rattle if maintenance is neglected; early plastic coolant system components may degrade over time.
Filter Part Numbers
Oil Filter Oem:
BMW Part No. 11421460844 (example, verify with VIN)
Air Filter Oem:
BMW Part No. 13721438670 (example, verify with VIN)
Cabin Filter Oem:
BMW Part No. 64116904760 (example, verify with VIN)
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
The Ultimate Driving Machine, emphasizing performance, engineering, and driver engagement.
Model Evolution
E46 Generation:
The E46 generation of the 3 Series, produced from 1998 to 2006, is highly regarded for its driving dynamics and build quality.
330I Positioning:
The 330i represented the higher-performance, naturally aspirated engine option in the 3 Series lineup for this year, succeeding the 328i.
Production
Manufacturing Location:
Germany (primarily Dingolfing and Munich plants)
Production Years E46:
1998-2006 (Sedan, Coupe, Convertible, Wagon variants)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E46 3 Series, including variants like the 330i, frequently appeared on Car and Driver's 10Best lists during its production run.
Ratings
Consumer Reports Reliability:
Generally rated as average to good for reliability, with specific model years and common issues to be aware of.
Certifications
European Safety Standards:
Meets stringent European safety standards, often a benchmark for its class.
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