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BMW 330xi 2002 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: BMW Model: 330xi Year: 2002 Chassis Code: E46 Generation Generation: Third Generation (E46) Codes Engine Code: M54B30 👋 Introduction Market Position Segment: Compact Executive Sedan/Wagon...
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🏷️ Basic Information
Identification
Make:
BMW
Model:
330xi
Year:
2002
Chassis Code:
E46
Generation
Generation:
Third Generation (E46)
Codes
Engine Code:
M54B30
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Wagon
Competitors:
Mercedes-Benz C-Class (W203), Audi A4 (B6), Lexus IS300, Acura TL
Key Features
Driving Dynamics:
Renowned for balanced handling, rear-wheel-drive bias (even in xi models), and driver engagement.
Powertrain Refinement:
Smooth and potent M54 inline-six engine known for its linear power delivery.
Build Quality:
Typical BMW solid build quality and premium interior materials for its class and era.
All Wheel Drive:
The 'xi' designation signifies BMW's xDrive all-wheel-drive system, enhancing traction and stability.
📋 Manual Details
Coverage Areas
Coverage Areas:
Full Service, Repair, Maintenance, Diagnostics, Wiring Diagrams, Troubleshooting, Overhaul
Page Count
Page Count:
Estimated 2000+ pages (typical for comprehensive BMW service manuals of this era)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valve train, lubrication system, cooling system, fuel injection, ignition system, emissions control
Engine Management:
DME (Digital Motor Electronics) control unit, sensors (crankshaft, camshaft, oxygen, MAF, MAP, coolant temp, knock), actuators (injectors, ignition coils, VANOS), diagnostic trouble codes (DTCs)
Transmission:
Automatic Transmission (GM A5S360R/A5S325Z), Manual Transmission (ZF GS6-37BZ), clutch, driveshafts, differential, xDrive all-wheel drive system
Suspension:
Front suspension (MacPherson strut, control arms, anti-roll bar), rear suspension (multi-link), shock absorbers, springs, bushings, steering system (rack and pinion, power steering pump, fluid)
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake calipers, rotors, pads, lines, master cylinder, brake fluid specifications
Electrical System:
Battery, alternator, starter motor, wiring harnesses, fuses, relays, lighting (headlights, taillights, interior), instrumentation, body control module (BCM), comfort electronics
Body And Chassis:
Body panels, doors, hood, trunk, bumpers, glass, seals, underbody, chassis components, welding procedures, corrosion protection
Hvac
HVAC System:
Air conditioning, heater core, blower motor, climate control unit, refrigerant handling, cabin air filter replacement
Safety Systems
Airbags:
Airbag system, SRS control module, occupant sensors, airbag deployment procedures, safety precautions
Procedures Included
Routine Maintenance:
Oil and filter change, air filter replacement, cabin air filter replacement, spark plug replacement, brake fluid flush, coolant flush, differential fluid change, transmission fluid change
Engine Repair:
Engine timing, VANOS system repair, head gasket replacement, piston and ring replacement, bearing replacement, oil pump service
Transmission Repair:
Automatic transmission overhaul, valve body service, torque converter replacement, manual transmission clutch replacement, gearbox rebuild
Brake System Service:
Brake pad and rotor replacement, caliper service, bleeding procedure, ABS module diagnosis and replacement
Suspension And Steering Repair:
Control arm replacement, shock absorber and strut replacement, tie rod end replacement, power steering pump replacement, wheel alignment specifications
Electrical Troubleshooting:
Wiring diagram interpretation, component testing, fuse and relay diagnosis, CAN bus communication troubleshooting
Diagnostics:
OBD-II scanning, diagnostic trouble code retrieval and interpretation, live data analysis, component testing with diagnostic tools
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, DOHC, 24 valves
Displacement:
2,979 cc (3.0 Liters)
Bore X Stroke:
84.0 mm x 89.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
225 hp @ 5,900 rpm
Torque:
214 lb-ft @ 3,500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Sequential Port Injection
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
Engine Control Unit:
Bosch Motronic ME7.2
Variable Valve Timing:
Double VANOS (Variable Valve Timing System)
🔧 Transmission
Standard
Transmission Type Xi:
5-speed Steptronic Automatic (GM A5S360R)
Optional
Transmission Type Rwd:
5-speed Manual (ZF GS6-37BZ)
Features
Drivetrain:
xDrive All-Wheel Drive (Variable torque split)
Gear Ratios Auto:
Specific ratios available in manual. e.g., 3.58 / 2.25 / 1.51 / 1.00 / 0.75
Gear Ratios Manual:
Specific ratios available. e.g., 4.23 / 2.50 / 1.67 / 1.22 / 1.00 / 0.83
Fluid Specifications
Automatic Transmission Fluid:
BMW ATF LT-3 (Dexron IIIH compatible, though LT-3 is preferred)
Manual Transmission Fluid:
BMW MTF LT-2 (or equivalent high-quality synthetic manual transmission fluid)
📐 Dimensions
Exterior
Length:
178.2 inches (4526 mm)
Width:
68.8 inches (1748 mm)
Height:
55.7 inches (1415 mm)
Wheelbase:
107.4 inches (2728 mm)
Weights
Curb Weight:
Approximately 3,571 lbs (1620 kg) for automatic xi
Gross Vehicle Weight Rating:
Approximately 4,586 lbs (2080 kg)
Cargo
Trunk Capacity:
12.4 cubic feet (351 liters)
Wheels And Tires
Wheel Bolt Pattern:
5x120 mm
Standard Wheel Size:
17 x 7.5 inches
Standard Tire Size:
225/45R17
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-star (driver), 5-star (passenger)
IIHS Side Impact:
Good
Active Features
Traction Control:
Automatic Stability Control + Traction (ASC+T)
Stability Control:
Dynamic Stability Control (DSC)
Antilock Brakes:
Anti-lock Braking System (ABS)
Passive Features
Airbags:
Front airbags, front side-impact airbags, front and rear head protection system (optional)
Seatbelts:
3-point inertia-reel seat belts with pre-tensioners and force limiters
💡 Technology Features
Infotainment
Head Unit:
Standard BMW Business CD or optional Professional CD/Navigation system.
Audio System:
Standard 6-speaker system, optional Harman Kardon premium audio.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Optional rear parking sensors (Park Distance Control).
Connectivity
Navigation:
Optional BMW Business or Professional Navigation System with CD-ROM maps.
Climate Control
Climate Control Type:
Manual climate control or optional Automatic Climate Control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable Service Indicator (VSI) system, typically 7,500-15,000 miles or 12-24 months, depending on driving conditions.
Spark Plug Replacement:
Recommended around 60,000 miles for iridium-tipped plugs (if equipped).
Brake Fluid Flush:
Every 2 years regardless of mileage.
Coolant Flush:
Initial change at around 4 years or 100,000 miles, then every 2 years or 30,000 miles thereafter.
Fluid Specifications
Engine Oil Specification:
BMW Longlife-01 (LL-01) synthetic oil, typically 5W-30 or 0W-30.
Coolant Specification:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based)
Power Steering Fluid:
Pentosin CHF 11S or ZF Servotronic fluid
Known Issues
Cooling System:
Plastic expansion tank cracking, water pump failures, thermostat housing leaks.
Engine:
Oil filter housing gasket leaks, CCV (Crankcase Ventilation) system failures leading to oil consumption and vacuum issues, VANOS solenoid failures.
Suspension:
Control arm bushings (RTABs), front sway bar links, rear subframe bushings.
Electrical:
ABS/DSC wheel speed sensor failures, alternator failure, door seal water ingress impacting electronics.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW is renowned for its 'Ultimate Driving Machine' philosophy, emphasizing performance, engineering, and driver involvement.
Model Evolution
E46 Introduction:
The E46 generation of the 3 Series was introduced in 1998, succeeding the E36. It marked significant advancements in chassis design, suspension, and engine technology.
330Xi Positioning:
The 330xi represented the top-tier engine option for the standard E46 sedan and wagon in 2002, paired with BMW's xDrive all-wheel-drive system for enhanced capability.
Production
Production Period:
E46 sedan and wagon produced from 1998 to 2005.
Manufacturing Locations:
Primarily Dingolfing, Germany. Other assembly plants globally.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
E46 generation 3 Series frequently appeared on Car and Driver's 10Best lists during its production run.
Wheel And Tire Awards:
Praised for its chassis balance and driving dynamics, contributing to numerous accolades.