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BMW 330xi 1999 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 330xi Year: 1999 Codes Chassis Code: E46 Engine Code: M54B30 👋 Introduction Market Position Segment: Compact Executive Sedan/Wagon Target Audience: Enthusiasts, DIY mechanics,...
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BMW 330xi 1999 Service Repair Workshop ManualBMW 330xi 1999 Service Repair Workshop ManualBMW 330xi 1999 Service Repair Workshop ManualBMW 330xi 1999 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
330xi
Year:
1999
Codes
Chassis Code:
E46
Engine Code:
M54B30
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Wagon
Target Audience:
Enthusiasts, DIY mechanics, professional technicians working on BMW vehicles.
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS series, Infiniti G-series.
Key Features
Vehicle Attributes:
Sporty handling, refined interiors, potent inline-six engines, advanced technology for its era.
Manual Value Proposition:
Enables owners and technicians to perform complex maintenance and repairs, ensuring optimal performance and longevity of the vehicle.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, internal components, cooling system, lubrication system, fuel delivery, intake and exhaust systems.
Engine Management:
ECU diagnosis, sensor testing, ignition system, emission control systems, fuel injection.
Transmission:
Automatic (Steptronic) transmission: overhaul, diagnosis, fluid service, electronic controls.
Drivetrain:
xDrive All-Wheel Drive system: differential, transfer case, drive shafts, CV joints.
Suspension:
Front and rear suspension components, struts, shocks, control arms, bushings, alignment specifications.
Brakes:
Front and rear brake systems (disc brakes), ABS, DSC (Dynamic Stability Control), brake fluid specifications.
Steering:
Power steering system, steering rack, tie rods, steering column.
Electrical System:
Battery, alternator, starter motor, lighting system, fuse box layouts, wiring diagrams.
Body And Chassis:
Body panels, doors, windows, sunroof, interior trim, chassis components, rust prevention.
HVAC:
Climate control system, air conditioning, heater core, blower motor, diagnostic procedures.
Safety Systems:
Airbag system, seat belt pretensioners, SRS diagnosis.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, brake pad replacement, belt inspections.
Diagnostic Procedures:
OBD-II diagnostics, fault code interpretation, component testing using multimeter and scan tools, symptom-based troubleshooting.
Repair Procedures:
Engine rebuild, transmission overhaul, suspension component replacement, brake caliper replacement, starter/alternator replacement, sensor replacement.
Troubleshooting Guides:
Step-by-step guides for common malfunctions, electrical gremlins, drivability issues.
Technical Specifications:
Torque specifications for all fasteners, fluid capacities and types, electrical component values, alignment angles.
Technical Depth
Depth Level:
Comprehensive: Covers everything from basic preventative maintenance to full engine and transmission rebuilds.
Diagnostics Scope:
Advanced diagnostics including component-level testing, sensor data interpretation, and ECU reprogramming considerations.
Wiring Diagrams:
Detailed, system-specific electrical wiring diagrams with component identification.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality:
High-resolution, suitable for printing individual pages or sections.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline-6 Cylinder
Engine Displacement:
3.0 Liters (2979 cc)
Engine Code:
M54B30
Performance
Horsepower:
228 hp @ 5900 rpm
Torque:
214 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Components
Valvetrain:
Double Overhead Camshafts (DOHC), 24 Valves (4 per cylinder), Double VANOS (Variable Valve Timing).
🔧 Transmission
Standard
Type:
5-Speed Automatic with Steptronic Manual Shifting
Optional
Type:
5-Speed Manual (less common for 330xi)
Features
Drive System:
xDrive All-Wheel Drive
Automatic Transmission Fluid Type:
BMW LT-71141 or equivalent (refer to manual for specific part number)
Manual Transmission Fluid Type:
BMW MTF LT-2 or equivalent (refer to manual for specific part number)
📐 Dimensions
Exterior
Length:
177.4 inches (4506 mm)
Width:
68.5 inches (1739 mm)
Height:
55.7 inches (1415 mm)
Wheelbase:
107.3 inches (2725 mm)
Weights
Curb Weight:
Approx. 3560 lbs (1615 kg)
Gross Vehicle Weight Rating:
Approx. 4675 lbs (2120 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not specifically rated for 1999 model year in all configurations. Generally considered safe for its class.
IIHS Side Impact:
Not specifically rated for 1999 model year. E46 platform known for good structural integrity.
Active Features
Traction Control:
ASC+T (Automatic Stability Control + Traction)
Stability Control:
DSC (Dynamic Stability Control) - standard on xi models
Antilock Brakes:
ABS (Anti-lock Braking System)
Passive Features
Airbags:
Driver and front passenger airbags, optional side airbags.
Seatbelts:
Three-point seatbelts with pretensioners and force limiters.
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD (Radio/CD Player) or BMW Professional CD (Enhanced features).
Speaker System:
Standard 10-speaker Hi-Fi system or optional Harman Kardon system.
Driver Assistance
Parking Sensors:
Optional Park Distance Control (PDC) rear sensors.
Cruise Control:
Standard electronic cruise control.
Connectivity
Navigation:
Optional BMW Professional Navigation System (Mk III or Mk IV computer).
Telephony:
Optional Bluetooth preparation or integrated phone system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 12-24 months, depending on driving conditions and oil type used (indicated by Condition Based Service - CBS system).
Engine Oil Type:
Synthetic SAE 5W-30 or 0W-30 meeting BMW LL-01 specifications (refer to manual for precise current BMW approval).
Oil Filter Part Number:
BMW 11 42 1 742 331 (or equivalent aftermarket)
Spark Plug Replacement:
Typically every 60,000 miles (for Long Life spark plugs, e.g., Bosch Super Plus).
Brake Fluid Flush:
Every 2 years (DOT 4 specification).
Coolant Flush:
Initial change at 100,000 miles, then every 50,000 miles or 2 years (BMW Blue or Pink Antifreeze/Coolant).
Fluid Specifications
Power Steering Fluid Type:
ATF Dexron III or BMW P/N 8122 9 407 792 (refer to manual for specific approval)
Engine Coolant Capacity:
Approx. 7.5 Liters (15.8 US Quarts)
Differential Fluid Type:
SAE 75W-90 Synthetic Gear Oil (BMW P/N 83 22 9 407 767 or equivalent)
Known Issues
Common Wear Items:
Vibration damper pulley, VANOS solenoids/seals, cooling system components (water pump, thermostat, hoses), ignition coils, ABS/DSC sensors, front control arm bushings.
Oil Leaks:
Valve cover gasket, oil pan gasket, oil filter housing gasket are common areas for oil leaks.
Electrical Gremlins:
Water ingress into the LCM (Light Module Control) and ZKE (Central Body Electronics) modules can cause various electrical faults.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW, renowned for its 'Ultimate Driving Machine' philosophy, has a long history of producing high-performance, driver-focused vehicles with advanced engineering.
Model Evolution
E46 Introduction:
The E46 generation BMW 3 Series was introduced in 1998 for the 1999 model year, replacing the E36. The 330xi variant debuted later in the E46's lifecycle, often as a 2001 or later model in many markets. However, for the purpose of this manual, it refers to the specific 1999 E46 chassis with the 330xi designation, which implies an early introduction of the higher-output engine and AWD system within the E46 platform's early years, or a slight imprecision in the product title if the 330xi itself wasn't officially released in 1999 in all regions.
Xi AWD System:
The 'xi' designation historically signifies BMW's all-wheel-drive system, introduced to enhance traction and stability, particularly in adverse weather conditions.
Production
Manufacturing Plant:
Primary manufacturing plants were in Germany (e.g., Dingolfing).
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E46 3 Series generation (including variants like the 330) was a frequent recipient of Car and Driver's 10Best awards in its respective years of release for its performance and handling.
Ward Top 10 Engines:
The M54 engine family, including the 3.0L variant, was recognized by Ward's AutoWorld's Ten Best Engines.
Certifications
Safety Certifications:
Designed to meet or exceed all applicable safety regulations of its time.
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