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BMW 330xi 1999-2005 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 330xi Model Code: E46 Chassis Code: E46 Body Style: Sedan (4-door) Production Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 👋 Introduction...
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Sku: 372916
BMW 330xi 1999-2005 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
330xi
Model Code:
E46
Chassis Code:
E46
Body Style:
Sedan (4-door)
Production Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Wagon.
Target Audience:
Enthusiast owners, independent repair shops, DIY mechanics.
Competitive Analysis
Key Competitors:
Audi A4 Quattro, Mercedes-Benz C-Class 4MATIC, Lexus IS.
Key Features
Driving Dynamics:
Renowned for balanced chassis, rear-wheel-drive bias (even with xDrive), precise steering.
Powertrain:
Smooth and powerful inline-six engines, excellent build quality.
All Wheel Drive:
xDrive system provides enhanced traction and stability in various conditions.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Service Manual
Language:
English
Format:
PDF Download
Page Count:
Comprehensive (Detailed page count not provided in source, but typical for workshop manuals of this era is 1500+ pages)
📖 Manual Coverage
Systems Covered
Engine Mechanics:
Detailed procedures for M54B30 engine, including disassembly, inspection, assembly, and specifications.
Engine Management:
Diagnosis and repair of DME (Digital Motor Electronics), ignition system, fuel injection, emissions control systems.
Transmission:
Repair and maintenance for Steptronic Automatic Transmission (GM 5L40-E) and Getrag 6-speed Manual Transmission.
Drivetrain:
All-wheel-drive system (xDrive) maintenance, diagnosis, differential service, driveshaft repair.
Suspension Steering:
Front and rear suspension components, steering system, power steering, alignment specifications.
Brakes:
Brake system components, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake fluid service, caliper and rotor replacement.
Electrical System:
Wiring diagrams, fuse box locations, component testing, diagnosis of EWS (Immobilizer), LCM (Light Control Module), instrument cluster.
Climate Control:
HVAC system diagnosis, refrigerant service, heater core, A/C compressor, blower motor.
Body And Interior:
Body panel removal and installation, door mechanisms, interior trim, seat adjustment, convertible top (if applicable to specific sub-models not detailed in source).
Safety Systems:
Airbag system diagnosis and service, seatbelt mechanisms.
Procedures Included
Preventative Maintenance:
Detailed oil change procedures, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement.
Troubleshooting Diagnostics:
Systematic diagnostic trees, common fault codes, component testing procedures for various systems.
Component Replacement:
Step-by-step instructions for replacing major components like engine, transmission, alternator, starter, water pump, clutch, etc.
Calibration And Adjustment:
Procedures for wheel alignment, throttle body adaptation, idle speed adjustment (where applicable).
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems, aiding in diagnosing electrical faults.
Torque Specifications:
Precise torque values for all critical fasteners, ensuring correct assembly and preventing damage.
Technical Depth
Depth Level:
Comprehensive: Covers from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capability:
Advanced diagnostic procedures, including interpretation of diagnostic trouble codes (DTCs) and live data.
Special Tools:
Identification and usage of specialized BMW tools required for specific repair procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Likely text-searchable PDF, enabling quick location of specific information.
Printability:
Printable, allowing users to create hard copies for workshop use.
Resolution:
High resolution for clear diagrams and text.
Access:
Instant download.
⚙️ Engine Specifications
Primary Engine
Engine Code:
M54B30
Engine Type:
3.0L (2979 cc) Naturally Aspirated Inline-6
Bore X Stroke:
84.0 mm x 89.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
225 hp @ 6000 rpm
Torque:
214 lb-ft @ 3500 rpm
Fuel System
Fuel Type:
Premium Unleaded (91 octane or higher recommended)
Fuel Delivery:
Multi-point Fuel Injection (Bosch Motronic ME 7.2)
🔧 Transmission
Standard
Transmission Type Std:
Getrag 420G 6-speed Manual Transmission
Optional
Transmission Type Opt:
GM 5L40-E 5-speed Steptronic Automatic Transmission
Features
X Drive Integration:
xDrive system is integrated with both manual and automatic transmissions.
Clutch Type:
Hydraulically actuated single-plate dry clutch (for manual).
📐 Dimensions
Exterior
Length:
177.4 inches (Sedan)
Width:
68.7 inches
Height:
55.9 inches
Wheelbase:
107.3 inches
Weights
Curb Weight:
Approx. 3571 lbs (Manual) / 3671 lbs (Automatic)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver and Passenger)
IIHS Side Impact:
Good (for models equipped with side airbags)
Active Features
Stability Control:
DSC (Dynamic Stability Control) standard.
Traction Control:
ASR (Automatic Stability Control and Traction) standard.
Braking System:
4-wheel Anti-lock Braking System (ABS), ventilated front discs, solid rear discs.
Passive Features
Airbags:
Front dual-stage airbags, optional front side-impact airbags.
Seatbelts:
3-point inertia-reel seatbelts with pretensioners and force limiters.
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD or Professional CD/RDS radio, optional navigation system (CCC precursor).
Audio System:
Standard 10-speaker system, optional Harman Kardon premium audio.
Driver Assistance
Stability Control Features:
DSC (Dynamic Stability Control) with ASR integration.
Parking Assistance:
Optional Rear Park Distance Control (PDC).
Connectivity
Original Connectivity:
Limited by modern standards; typically included analog phone integration if optioned.
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system typically recommends oil changes between 10,000-15,000 miles or annually, whichever comes first.
Spark Plug Replacement:
Typically around 100,000 miles for iridium spark plugs.
Coolant Flush:
Recommended every 2-3 years or 30,000 miles.
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) or LL-01 FE compliant synthetic oil, 5W-30 or 0W-30. Capacity: 6.5 liters (6.9 US quarts).
Coolant:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based). Capacity: Approx. 8.5 liters (9 US quarts).
Brake Fluid:
DOT 4 Low Viscosity (LV) or DOT 4.
Transmission Fluid Auto:
Dexron III / Dexron VI or approved alternative for GM 5L40-E. Capacity: Approx. 8.5 liters (9 US quarts) for a complete fluid change.
Transmission Fluid Manual:
BMW MTF LT-2 or compatible synthetic manual transmission fluid. Capacity: Approx. 1.5 liters (1.6 US quarts).
Differential Fluid:
BMW SAF-XJ or Hypoid Gear Oil G3 (API GL-5) for rear differential. Front differential also requires specific fluid. Capacity: Front: 1.2 liters, Rear: 1.5 liters.
Known Issues
Cooling System:
Plastic coolant expansion tank prone to cracking, water pump impeller failure (original plastic type), thermostat housing leaks.
Oil Leaks:
Valve cover gasket, oil pan gasket, oil filter housing gasket (OFHG) are common leak points due to age and material degradation.
Suspension:
Control arm bushings, sway bar links, and rear shock mounts can wear out, leading to clunking noises and degraded handling.
Ccv System:
Crankcase ventilation (CCV) system can become clogged, leading to increased oil consumption and potential seal failures.
ABS Asc Lights:
ABS/ASC warning lights can illuminate due to faulty wheel speed sensors or ABS module failure.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Sheer Driving Pleasure – emphasis on performance, handling, and driver engagement.
Model Evolution
E46 Generation:
The E46 generation (1998-2006) introduced significant advancements in chassis dynamics, interior refinement, and available technology compared to its E36 predecessor.
330Xi Introduction:
The 330xi variant, featuring BMW's xDrive all-wheel-drive system, was introduced to broaden the appeal of the 3 Series in markets with varying weather conditions.
Production
Manufacturing Location:
Primarily Germany (various BMW plants).
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E46 3 Series platform (including variations like the 330xi) was frequently recognized on Car and Driver's 10Best lists for its outstanding driving dynamics.
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