BMW 5 Series E39 5251 5281 530i 540i Sedan Sport Wagon Service Repair Manual 1997-2002

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E39 Body Styles: Sedan, Sport Wagon Model Years Covered: 1997-2002 Codes Engine Codes Covered: M52, M62 Transmission Codes Covered:...

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Type: Car

Vendor:

Sku: 286012

Tags: 1997 1998 1999 2000 2001 2002 5 Series 5 Series E39 Sedan 5 Series E39 Sport Wagon 525i 528i 530i 540i BMW Car Cars

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

5 Series

Chassis Code:

Body Styles:

Sedan, Sport Wagon

Model Years Covered:

1997-2002

Codes

Engine Codes Covered:

M52, M62

Transmission Codes Covered:

S5D, GS6-37DZ (manual), GM 5L40-E (automatic)

📋 Manual Details

Coverage Areas

Engine Overhaul And Rebuilding:

Brakes:

Sunroof:

Timing Belt Replacement:

Trouble Codes:

Wiring Diagrams:

Troubleshooting And Diagnostics:

Computer Diagnostic Trouble Tree Charts:

Engine Performance:

Front End And Alignment:

Suspension:

Transmission Removal And Installation:

Air Conditioning Service:

Transmission In Car Servicing:

Computer Diagnostic Codes:

Firing Orders:

Detailed Specifications:

Factory Maintenance Schedules:

Serpentine Belt Routings:

Timing Belt Service Procedures:

Brake Servicing Procedures:

Driving Concerns:

Torque Specifications:

U Joint And Cv Joint Service:

Repair Procedures:

Vacuum Diagrams:

Illustrations:

hundreds

Page Count

Total Pages:

over 1000

Manual Type

Type:

Service Repair Manual

Source:

Official Workshop/Dealer Level

Language

Language:

English

Format

Format:

Downloadable:

Instant Download

Compatibility

Operating Systems:

Windows & Mac

Requirements

Software Required:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

525I Engine:

2.5L Inline-6 (M52TU B25)

528I Engine:

2.8L Inline-6 (M52TU B28)

530I Engine:

3.0L Inline-6 (M54 B30)

540I Engine:

4.4L V8 (M62TU B44)

Performance

525I Horsepower:

189 hp @ 5900 rpm

525I Torque:

181 lb-ft @ 3500 rpm

528I Horsepower:

190 hp @ 5500 rpm

528I Torque:

206 lb-ft @ 3950 rpm

530I Horsepower:

225 hp @ 5900 rpm

530I Torque:

214 lb-ft @ 3500 rpm

540I Horsepower:

290 hp @ 5400 rpm

540I Torque:

324 lb-ft @ 3600 rpm

Fuel System

Fuel Delivery:

Multi-point fuel injection

Fuel Type:

Premium Unleaded Gasoline

🔧 Transmission

Standard

Manual Transmission Options:

5-speed manual (Getrag S5D 250G / GS6-37DZ)

Optional

Automatic Transmission Options:

5-speed automatic (GM 5L40-E)

Features

Traction Control:

ASC+T (Automatic Stability Control + Traction) / DSC (Dynamic Stability Control)

📐 Dimensions

Exterior

Wheelbase:

approx. 111.4 inches

Length:

approx. 191.0 inches (Sedan) / 193.0 inches (Wagon)

Width:

approx. 70.2 inches

Height:

approx. 57.0 inches (Sedan) / 57.5 inches (Wagon)

Weights

Curb Weight 525I:

approx. 3500-3700 lbs

Curb Weight 528I:

approx. 3500-3700 lbs

Curb Weight 530I:

approx. 3600-3800 lbs

Curb Weight 540I:

approx. 3900-4100 lbs

🛡️ Safety Features

Ratings

NHTSA Front Crash Rating:

4 Stars (1997-2002 models)

IIHS Side Impact Rating:

Good (1997-2002 models)

Features

Airbags:

Driver, Passenger, Side (optional)

Standard

Traction Control System:

ASC+T / DSC

Seatbelts:

Front 3-point with pretensioners, Rear 3-point

🔧 Maintenance

Service Intervals

Oil Change Interval:

Variable (Condition Based Service - CBS)

Spark Plug Replacement:

Refer to specific model year and engine

Fluid Specifications

Engine Oil Type:

BMW Longlife-98 or Longlife-01 (e.g., 5W-30, 0W-40)

Coolant Type:

BMW Blue Antifreeze/Coolant (G48)

Brake Fluid Type:

DOT 4

Automatic Transmission Fluid Type:

GM Dextron III (for 5L40-E)

Manual Transmission Fluid Type:

Synthetic Gear Oil (refer to specific manual for viscosity)

Differential Fluid Type:

Synthetic Gear Oil (refer to specific manual for viscosity)

Power Steering Fluid Type:

ATF Dexron III or CHF 11S (depending on model year and system)