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BMW 518 1981 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 518 Year: 1981 Codes Chassis Code: E28 👋 Introduction Market Position Segment: Executive Sedan, Entry-level Luxury Competitive Analysis Competitors: Mercedes-Benz W123, Audi 100,...
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Sku: 432611
BMW 518 1981 Service Repair Workshop ManualBMW 518 1981 Service Repair Workshop ManualBMW 518 1981 Service Repair Workshop ManualBMW 518 1981 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
518
Year:
1981
Codes
Chassis Code:
E28
👋 Introduction
Market Position
Segment:
Executive Sedan, Entry-level Luxury
Competitive Analysis
Competitors:
Mercedes-Benz W123, Audi 100, Volvo 240
Key Features
Brand Philosophy:
Sporty handling, build quality, driver engagement
Model Differentiation:
More affordable entry point into the BMW 5 Series lineup, known for its reliability and fuel efficiency compared to larger engine variants
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance
Secondary Coverage:
Troubleshooting, Diagnostics, Electrical Schematics, Wiring Diagrams
Page Count
Estimated Page Count:
400+
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
M10B18 (2.0L inline-4), including overhaul, tuning, cooling system, lubrication system, fuel delivery, ignition system
Transmission:
Getrag 260 (4-speed manual), clutch, drivetrain, propeller shaft, differential
Suspension:
Front MacPherson struts, rear semi-trailing arms, shock absorbers, springs, bushings, steering system (including power steering)
Brakes:
Front ventilated discs, rear drums (standard on 518), hydraulic system, parking brake
Electrical:
12V system, battery, alternator, starter motor, lighting system, dashboard instruments, fuses, relays, engine management sensors, wiring diagrams
Body:
Chassis structure, body panels, doors, windows, bumpers, interior trim, heating and ventilation system
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid level checks, belt adjustments
Engine Repair:
Engine rebuild, piston and ring replacement, cylinder head overhaul, valve adjustments, timing chain replacement
Transmission Repair:
Clutch replacement, transmission fluid change, gearbox overhaul (manual)
Brake Service:
Brake pad and shoe replacement, brake fluid flush, caliper and cylinder overhaul
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, component testing, starter/alternator testing
Suspension And Steering:
Shock absorber replacement, control arm bushing replacement, steering rack adjustment
Technical Depth
Depth:
Comprehensive, from basic maintenance to major overhauls and detailed diagnostics
📊 Manual Specifications
File Format
Quality:
High-resolution scans, searchable text, clear diagrams
Print Quality
Readability:
Excellent, designed for clarity of technical information
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M10B18
Configuration:
Inline 4-cylinder, SOHC
Displacement:
1.8 Liters (1766 cc)
Performance
Horsepower:
90 PS (90 hp; 89 bhp) at 5800 rpm
Torque:
138 Nm (102 lb-ft) at 3500 rpm
Fuel System
Induction:
Bosch L-Jetronic Fuel Injection
Fuel Type:
Unleaded Gasoline (Octane Rating: 91 or higher)
🔧 Transmission
Standard
Type:
4-speed Manual (Getrag 260)
Optional
Type:
3-speed Automatic (ZF)
Features
Clutch:
Hydraulically actuated single dry plate clutch
📐 Dimensions
Exterior
Length:
4620 mm (181.9 in)
Width:
1700 mm (66.9 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2765 mm (108.9 in)
Weights
Curb Weight:
1300 kg (2866 lbs)
Gross Vehicle Weight:
1800 kg (3968 lbs)
🛡️ Safety Features
Ratings
Era Standard:
Meets 1980s passive safety standards
Active Features
Brakes:
Four-wheel disc brakes (optional front ventilated, rear drums standard) with dual-circuit hydraulic system
Steering:
Recirculating ball steering, optional power steering
Passive Features
Body Structure:
Integrated safety cage, crumple zones
Restraints:
Seat belts (three-point front, two-point rear)
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio, optional cassette player, basic speaker system
Driver Assistance
Features:
None in the modern sense; focus on mechanical feedback and driver control
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or annually
Air Filter Replacement:
Every 15,000 - 20,000 miles (24,000 - 32,000 km)
Spark Plug Replacement:
Every 20,000 - 30,000 miles (32,000 - 48,000 km)
Fluid Specifications
Engine Oil:
API SG, SAE 20W-50 or 15W-40 (check specific climate recommendations in manual)
Coolant:
50/50 mix of antifreeze and distilled water (BMW recommended silicate-free coolant)
Brake Fluid:
DOT 3 or DOT 4 (low viscosity)
Transmission Fluid Manual:
GL-4 SAE 75W-90 gear oil
Transmission Fluid Automatic:
Dexron III (or equivalent)
Known Issues
Common Problems:
Cooling system leaks (radiator, hoses), fuel injection system maintenance, door seal degradation, rust in common areas (wheel arches, sills), ignition component wear
Troubleshooting Focus:
Manual provides detailed diagnostic steps for common M10 engine issues, including hard starting, rough idle, and power loss
📚 Vehicle History
Brand Heritage
Legacy:
BMW's reputation for engineering, performance, and luxury sedans
Model Evolution
Generation:
E28 chassis, succeeding the E12 5 Series
Introduction Era:
E28 generation introduced in 1981, replacing the E12
Production
Production Years E28:
1981-1987
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Brand Awards:
BMW consistently recognized for engineering excellence and driving dynamics across its model ranges
Ratings
Model Reputation:
The E28 generation, including the 518, is praised for its robust build quality and timeless design
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