BMW 525 525i 2002 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 525i Year: 2002 Generation Generation: E39 Codes Chassis Code: E39 📋 Manual Details Coverage Areas Body Styles: Sedan Engines Covered: All Engines Transmissions...

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Type: Car

Vendor:

Sku: 434763

Tags: 2002 525 525i BMW Car Cars Misc

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Year:

Generation

Generation:

Codes

Chassis Code:

📋 Manual Details

Coverage Areas

Body Styles:

Sedan

Engines Covered:

All Engines

Transmissions Covered:

All Transmission Types

Trims Covered:

All Trim Levels

Page Count

Page Count:

Extensive (exact number not specified in product info)

Manual Type

Manual Type:

Workshop Repair and Service Manual

Language

Language:

English

Format

Format:

PDF Download

⚙️ Engine Specifications

Primary Engine

Engine Name:

M54B25

Engine Displacement:

2.5 Liters (2494 cc)

Engine Configuration:

Inline 6-Cylinder

Engine Valvetrain:

DOHC, 24 Valves (4 per cylinder)

Engine Block Material:

Aluminum

Engine Head Material:

Aluminum

Engine Aspiration:

Naturally Aspirated

Performance

Horsepower:

184 hp @ 6000 rpm (estimated for M54B25)

Torque:

245 Nm (181 lb-ft) @ 3500 rpm (estimated for M54B25)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Premium Unleaded (91 octane recommended)

Features

Cooling System:

Liquid-cooled

Ignition System:

Electronic Ignition

🔧 Transmission

Standard

Transmission Type:

5-speed Manual (likely standard on some trims)

Optional

Transmission Type:

5-speed Steptronic Automatic (likely optional)

Features

Drivetrain:

Rear-Wheel Drive (RWD)

📐 Dimensions

Exterior

Length:

4,819 mm (189.7 in)

Width:

1,799 mm (70.8 in)

Height:

1,439 mm (56.7 in)

Wheelbase:

2,830 mm (111.4 in)

Weights

Curb Weight:

1,575 kg (3,472 lbs) (estimated for RWD sedan)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Test:

4-star (driver), 4-star (passenger) (for 2002 model year, approximate)

Features

Airbags:

Frontal airbags (driver and passenger), Side airbags (front)

Standard Anti-lock Braking System (ABS)

Traction Control:

Standard Automatic Stability Control (ASC+T)

Stability Control:

Standard Automatic Stability Control (ASC+T)

Seatbelts:

Front and rear seatbelts with pre-tensioners

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual (typically 7,500-10,000 miles or as indicated by vehicle condition monitoring)

Filter Replacement Interval:

Refer to manual (e.g., oil filter, air filter, cabin filter)

Spark Plug Replacement:

Refer to manual (typically around 100,000 miles for iridium plugs)

Fluid Specifications

Engine Oil Type:

Synthetic (e.g., BMW Longlife-01 specification, SAE 0W-30 or 5W-30)

Coolant Type:

BMW Blue Antifreeze/Coolant

Brake Fluid Type:

DOT 4

Power Steering Fluid:

ATF Dexron III (or equivalent)