BMW 525 525i 1997-2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 525i Years Covered: 1997-2002 Chassis Code: E39 Generation Generation Designation: Fourth Generation E39 📋 Manual Details Coverage Areas Maintenance: Yes Repair: Yes Troubleshooting:...

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Type: Car

Vendor:

Sku: 434369

Tags: 1997 1998 1999 2000 2001 2002 525 525i BMW Car Cars Misc

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Years Covered:

1997-2002

Chassis Code:

Generation

Generation Designation:

Fourth Generation E39

📋 Manual Details

Coverage Areas

Maintenance:

Repair:

Troubleshooting:

Wiring Diagrams:

Implied (common in factory manuals)

Specifications:

Torque Specifications:

Engine Overhaul:

Transmission Service:

Suspension And Steering:

Brakes:

Electrical System:

Body And Chassis:

Page Count

Estimated Pages:

Hundreds (exact number not specified)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English (assumed standard for this product)

Format

Format:

Downloadable (printable)

⚙️ Engine Specifications

Primary Engine

Engine Code:

M52B25

Engine Type:

Inline 6-cylinder

Displacement:

2.5 Liters (2494 cc)

Valvetrain:

DOHC, 24 valves (4 valves per cylinder)

Bore:

84 mm

Stroke:

75 mm

Performance

Horsepower Us Spec:

168 hp @ 5500 rpm (approximate)

Torque Us Spec:

181 lb-ft @ 3950 rpm (approximate)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (Bosch Motronic)

Fuel Type:

Unleaded Gasoline (Premium recommended)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual

Optional

Transmission Type:

5-speed Automatic (Steptronic)

Features

Drive Type:

Rear-Wheel Drive (RWD)

📐 Dimensions

Exterior

Length:

4770 mm (187.8 in)

Width:

1798 mm (70.8 in)

Height:

1436 mm (56.5 in)

Wheelbase:

2830 mm (111.4 in)

Weights

Curb Weight Manual:

1585 kg (3494 lbs) (approximate)

Curb Weight Automatic:

1610 kg (3550 lbs) (approximate)

Gross Vehicle Weight Rating:

2070 kg (4564 lbs) (approximate)

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact:

4 Stars (1999 model year)

NHTSA Passenger Front Impact:

4 Stars (1999 model year)

Features

Airbags:

Driver and front passenger airbags

Standard Anti-lock Braking System (ABS)

Traction Control:

Standard Automatic Stability Control (ASC+T)

Seatbelts:

Three-point seatbelts with pretensioners

🔧 Maintenance

Service Intervals

Oil Change Interval:

Variable (based on Condition Based Service - CBS) - typically 10,000-15,000 miles

Air Filter Replacement:

As needed, recommended every 30,000 miles

Spark Plug Replacement:

Approx. 100,000 miles (for iridium plugs)

Fluid Specifications

Engine Oil Type:

Synthetic SAE 5W-30 or 5W-40 (BMW Longlife-01 approved)

Coolant Type:

BMW Blue Antifreeze/Coolant (G48)

Brake Fluid Type:

DOT 4

Transmission Fluid Manual:

SAE 75W-90 Synthetic Gear Oil

Transmission Fluid Automatic:

BMW ATF LT-3 (or equivalent)