Segment:
Executive/Luxury Mid-size Sedan.
Competitors 1999:
Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS300, Infiniti Q45.
Platform:
E39 platform, known for its superior chassis dynamics and driver engagement.
Driver Focus:
Emphasis on driving pleasure ('The Ultimate Driving Machine').
Quality And Engineering:
Renowned for BMW's high build quality and sophisticated engineering.
Description:
Comprehensive repair, maintenance, rebuilding, refurbishment, and restoration of the 1999 BMW 525i.
Pages:
Exact page count not specified, but described as 'very detailed'.
Type:
Full Service Repair Manual
Format:
Likely digital (PDF) or printed. The description implies comprehensive digital access for repair information.
Engine:
Engine mechanical, lubrication, cooling, fuel delivery, ignition, exhaust, engine management systems (DME), emissions control.
Transmission:
Automatic and manual transmission overhaul, diagnostics, and fluid services.
Drivetrain:
Driveshafts, differentials, axles, wheel bearings.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications.
Steering:
Power steering system, steering rack, tie rods, steering column.
Brakes:
Hydraulic system, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake pad and rotor replacement, caliper service, brake fluid specifications.
Electrical:
Wiring diagrams, fuse box layouts, lighting systems, power windows, mirrors, seats, central locking, ignition switch, battery, alternator, starter motor.
Bodywork:
Body panel repair, door mechanisms, hood, trunk, bumpers, interior trim removal and installation, glass replacement.
Climate Control:
HVAC (Heating, Ventilation, and Air Conditioning) system, refrigerant handling, compressor, blower motor, climate control module.
Diagnostics:
Diagnostic trouble codes (DTCs), troubleshooting procedures, sensor testing, common fault finding.
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid replacement, power steering fluid service.
Major Repairs:
Engine rebuild, transmission overhaul, suspension component replacement, brake system repairs, electrical component diagnosis and repair.
Troubleshooting:
Step-by-step guides for identifying and resolving common and complex issues.
Rebuilding:
Detailed instructions for rebuilding major components like the engine and transmission.
Refurbishment:
Guidance on restoring and improving worn or aged components.
Restoration:
Comprehensive instructions for bringing the vehicle back to its original or an improved state.
Depth:
Extensive. Covers everything from basic DIY maintenance to advanced mechanical and electrical diagnostics and repairs.
Digital Format:
Likely PDF with searchable text and high-resolution images/diagrams.
Images And Diagrams:
Expected to include clear, detailed diagrams, schematics, and photographic illustrations.
If Printed:
Typically coil-bound or perfect-bound for durability and ease of use in a workshop environment.
If Printed:
Durable, often glossy or semi-gloss paper suitable for workshop conditions.
Engine Type:
Inline 6-cylinder, DOHC, 24-valve, VANOS (Variable Valve Timing).
Displacement:
2.5 Liters (2494 cc).
Horsepower:
189 hp @ 5900 rpm (approximate, market dependent).
Torque:
232 Nm (171 lb-ft) @ 3950 rpm (approximate, market dependent).
Injection Type:
Multi-point fuel injection (Bosch Motronic).
Fuel Type:
Unleaded gasoline, premium octane recommended.
Coolant Type:
BMW Blue Longlife Coolant or equivalent (50/50 mixture with distilled water).
Oil Type:
SAE 5W-30 or 5W-40 synthetic oil meeting BMW Longlife-98 specification.
Oil Capacity:
Approximately 6.5 liters (6.9 US quarts) with filter change.
Oil Change Interval:
BMW's Condition Based Service (CBS) system would typically recommend oil changes around 15,000 miles or annually, but regular checks are advised.
Major Service Intervals:
Spark plugs (around 100,000 miles), coolant flush (every 2-4 years), brake fluid flush (every 2 years).
Coolant Capacity:
Approximately 8.5 liters (9.0 US quarts) with system.
Brake Fluid Type:
DOT 4 Low Viscosity (LV) or equivalent.
Cooling System:
Plastic coolant expansion tanks and radiator end tanks are prone to cracking over time. Water pump failure is also common.
Suspension:
Front lower control arm bushings and rear trailing arm bushings wear out, leading to steering wander and clunking noises.
Electrical:
ABS/ASC sensor failures, headlight leveling module issues, tailgate microswitch failure (on Touring models).
Vanos:
VANOS seals can degrade, leading to rough idle, hesitation, and loss of low-end torque. Rebuild kits are available.
Oil Leaks:
Valve cover gasket and oil pan gasket leaks are common due to age.
Bmw Legacy:
BMW's reputation for performance, luxury, and driver-centric engineering.
E39 Introduction:
The E39 generation was introduced in 1995 (as a 1996 model) in Europe, and later in North America. It represented a significant advancement in chassis, safety, and technology over its E34 predecessor.
E39 Production Years:
1995-2003.
E39 Manufacturing:
Primarily manufactured in Dingolfing, Germany.
