🏷️ Basic Information

Make:

BMW

Model:

528i

Year:

2000

Chassis Code:

E39

Engine Code General:

M52tu

👋 Introduction

Segment:

Mid-size luxury sedan

Target Audience:

Owners and independent repair shops seeking detailed, accurate repair information for the BMW 528i (E39)

Competitors:

Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar S-Type

Vehicle Focus:

Represents BMW's focus on driving dynamics, build quality, and technological integration for the era.

Manual Value:

Provides factory-level diagnostic and repair procedures, crucial for maintaining the complex systems of a BMW.

📋 Manual Details

Coverage:

Complete factory service and repair

Estimated Pages:

Hundreds (specific count not provided, but implies comprehensive)

Type:

Factory Service Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine:

M52TU inline-6 (2.8L DOHC), diagnostics, repair, overhaul, timing, cooling, lubrication, fuel, ignition, emissions

Transmission:

GM 5L40-E (automatic), ZF 5HP19 (automatic), Getrag 420G (manual), diagnostics, repair, overhaul, fluid specifications

Drivetrain:

Rear-wheel drive (RWD), differentials, driveshafts, CV joints, axle shafts

Suspension:

Front struts, rear multi-link independent suspension, shock absorbers, springs, control arms, sway bars, bushings

Brakes:

Front and rear disc brakes, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), brake fluid specifications, bleeding procedures, caliper overhaul, rotor replacement

Steering:

Hydraulic power steering system, steering rack, tie rods, steering column, fluid specifications

Electrical:

12V electrical system, battery, alternator, starter, wiring diagrams, fuse box locations, EWS (Electronic Immobilizer System), lighting, instrument cluster, comfort electronics

Bodywork:

Body panel removal and installation, door mechanisms, glass, sunroof, interior trim, exterior trim, bumpers, sealing

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant, climate control unit

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement

Diagnostics:

Troubleshooting guides, symptom-based diagnostics, fault code interpretation, electrical diagnostics, engine performance issues

Repair:

Component-level repair, engine rebuild, transmission overhaul, brake system repair, suspension component replacement, electrical component repair

Installation:

Component installation, accessories, sensors, control modules

Specifications:

Torque specifications for all fasteners, clearances, tolerances, fluid capacities, electrical specifications

Depth:

Comprehensive, covering everything from basic fluid changes to complete engine and transmission overhauls, including electrical schematics and diagnostic procedures

📊 Manual Specifications

Format:

PDF

Quality:

Printable at home or professionally; high resolution for clarity

Binding:

N/A (PDF Download)

Paper:

N/A (PDF Download)

⚙️ Engine Specifications

Engine Code:

M52TU B28

Engine Type:

Inline 6-cylinder, Double Overhead Camshaft (DOHC), 24 valves

Displacement:

2793 cc (2.8 Liters)

Bore X Stroke:

84.0 mm x 83.6 mm

Compression Ratio:

10.2:1

Horsepower SAE Net:

193 hp @ 5500 rpm

Torque SAE Net:

206 lb-ft @ 3500 rpm

Fuel Delivery:

Multi-point Fuel Injection (MPI) with Bosch Motronic electronic engine management

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

ECU:

Bosch Motronic M5.2.1 (or similar, dependent on market/specific build)

Actuation:

Dual VANOS (Variable Valve Timing) on intake and exhaust camshafts

🔧 Transmission

Type:

5-speed manual transmission (Getrag 420G)

Type:

5-speed automatic transmission (GM 5L40-E or ZF 5HP19, depending on market/build)

Automatic Features:

Steptronic manual shift mode (on select models)

Manual Transmission Fluid:

BMW MTF LT-2 or equivalent (e.g., Castrol Syntrans B 75W-90)

Automatic Transmission Fluid:

BMW ATF LT 71141 or equivalent (e.g., Mobil ATF LT 71141)

Rear Differential Fluid:

BMW Hypoid Axle Oil G2 or equivalent (e.g., Castrol SAF-XJ 75W-140)

📐 Dimensions

Length:

4,805 mm (189.2 in)

Width:

1,799 mm (70.8 in)

Height:

1,435 mm (56.5 in)

Wheelbase:

2,830 mm (111.4 in)

Curb Weight:

Approx. 1,550 - 1,650 kg (3,417 - 3,638 lbs)

🛡️ Safety Features

NHTSA Front Impact:

4 Stars (Driver), 4 Stars (Passenger)

NHTSA Side Impact:

4 Stars (Front Driver), 3 Stars (Front Passenger), 3 Stars (Rear Driver), 3 Stars (Rear Passenger)

ABS:

Standard Anti-lock Braking System (ABS)

Dsc:

Standard Dynamic Stability Control (DSC)

Airbags:

Driver and front passenger airbags, optional side-impact airbags

Seatbelts:

3-point inertia-reel seatbelts with pretensioners and force limiters

💡 Technology Features

Head Unit:

BMW Business CD or Professional CD radios, optional navigation system (MKIII or MKIV)

Audio System:

Standard 6-speaker system, optional premium Hi-Fi system with amplifier and subwoofer

Cruise Control:

Standard cruise control

Parking Sensors:

Optional rear parking assist (Park Distance Control - PDC)

Tel Prep:

Optional Bluetooth or analog cellular phone preparation

Headlights:

Halogen projector headlights, optional Xenon headlights with automatic leveling

🔧 Maintenance

Oil Change Interval:

Typically 7,500 - 15,000 miles or 12-24 months, depending on oil quality and driving conditions (refer to vehicle's CBS or specific service advisor recommendations).

Spark Plug Replacement:

Approximately every 60,000 - 100,000 miles, depending on plug type (e.g., Long-Life Iridium).

Coolant Flush:

Every 2-3 years or 30,000-50,000 miles.

Engine Oil Type:

BMW Longlife-01 (LL-01) synthetic engine oil, typically SAE 5W-30 or 5W-40

Engine Oil Capacity:

6.5 liters (6.9 US quarts) with filter change

Coolant Type:

BMW Blue Coolant (G48 ethylene glycol based)

Brake Fluid Type:

DOT 4 Low Viscosity (LV) or DOT 4+

Common Issues:

Oil pan gasket leaks, valve cover gasket leaks, CCV (Crankcase Ventilation) system issues, VANOS solenoid failure, coolant expansion tank cracks, ABS/DSC sensor failures, fuel pump issues, rear main seal leaks, cooling system component failures (water pump, thermostat housing).

Typical Maintenance Tasks:

Regular replacement of oil and oil filter, air filter, cabin filter, checking and topping up all fluids, inspecting drive belts and hoses.

📚 Vehicle History

Heritage:

BMW, founded in 1916, has a long-standing reputation for building performance-oriented luxury vehicles with a focus on driving pleasure ('The Ultimate Driving Machine').

Generation:

E39 generation (1995-2003 for Sedan, 1996-2003 for Touring). The 528i replaced the 525i in the US market for the 1997 model year, and the M52TU engine was introduced for the 2000 model year with increased power and VANOS on both camshafts.

Production Period:

2000 model year

Manufacturing Locations:

Germany (Dingolfing)

🏆 Awards & Recognition

Car And Driver 10Best:

The E39 platform was frequently recognized on Car and Driver's 10Best lists during its production run for its exceptional driving dynamics and overall quality.

Consumer Reports Reliability:

Generally rated average to above average for reliability, though specific component issues are noted for this model year. The manual is essential for addressing them.

Manual Source:

Official BMW Factory Service Manual, reflecting manufacturer standards.