BMW 528i 1997-2002 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 528i Model Code: E39 Generation: Fourth Generation Codes Engine Code: M52B28 👋 Introduction Market Position Segment: Executive Mid-size Sedan Competitive Analysis Competitors: Mercedes-Benz...

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Type: Car

Vendor:

Sku: 393091

Tags: 1997 1998 1999 2000 2001 2002 528i BMW Car Cars Misc

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Model Code:

Generation:

Fourth Generation

Codes

Engine Code:

M52B28

👋 Introduction

Market Position

Segment:

Executive Mid-size Sedan

Competitive Analysis

Competitors:

Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS, Jaguar S-Type

Key Features

Driving Dynamics:

Renowned for its balanced handling, rear-wheel-drive platform, and refined ride quality.

Build Quality:

Exceptional build quality and premium interior materials synonymous with BMW's reputation.

📋 Manual Details

Coverage Areas

Covered Years:

1997, 1998, 1999, 2000, 2001, 2002

Page Count

Estimated Page Count:

Over 1500

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission (Automatic & Manual), Drivetrain, Exhaust

Chassis:

Suspension (Front & Rear), Steering, Brakes (ABS, DSC)

Electrical:

ECU, Wiring Diagrams, Lighting, Instrumentation, Power Accessories, HVAC Controls

Body:

Body Panels, Doors, Windows, Locks, Interior Trim, Seats

Procedures Included

Maintenance:

Oil Change, Filter Replacement, Spark Plug Service, Fluid Checks & Replenishment

Repair:

Engine Component Overhaul, Transmission Rebuild, Suspension Bushing Replacement, Brake Caliper Service

Diagnostics:

Troubleshooting Common Issues, Fault Code Interpretation, System Testing Procedures

Technical Data:

Torque Specifications, Clearances, Timing Settings, Electrical Schematics

Technical Depth

Depth:

Comprehensive from routine maintenance to major component overhauls, including detailed diagnostic trees and wiring diagrams.

📊 Manual Specifications

File Format

Compatibility:

Viewable on most devices with PDF reader software.

Print Quality

Resolution:

High-resolution for clear text and diagrams.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Material:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Type:

Naturally Aspirated Inline 6-Cylinder, Dual Overhead Camshaft (DOHC), 24 Valves

Displacement:

2.8 Liters (2793 cc)

Performance

Horsepower:

193 hp @ 5500 RPM

Torque:

206 lb-ft (280 Nm) @ 3950 RPM

Fuel System

System:

Multi-Point Fuel Injection (MPFI) with Bosch Motronic electronic engine management.

Cooling System

Coolant Type:

BMW Blue Antifreeze/Coolant or equivalent (50/50 mix with distilled water).

🔧 Transmission

Standard

Type:

5-speed Manual (Getrag 280)

Optional

Type:

5-speed Automatic (Steptronic GM 5L40-E)

Features

Automatic Features:

Steptronic manual shift mode.

Fluid Specifications

Automatic Fluid:

Dexron III or equivalent.

Manual Fluid:

BMW Manual Transmission Fluid (MTF-LT-1/LT-2) or equivalent GL-4 rated gear oil.

📐 Dimensions

Exterior

Length:

188.3 inches (4783 mm)

Width:

70.2 inches (1783 mm)

Height:

57.0 inches (1448 mm)

Weights

Curb Weight:

3571 lbs (1620 kg) for manual transmission

Gross Vehicle Weight Rating:

4696 lbs (2130 kg)

Wheelbase

Wheelbase:

111.4 inches (2830 mm)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

4 stars (driver and passenger)

Active Features

Traction Control:

Automatic Stability Control (ASC+T) standard on most models.

Braking System:

Anti-lock Braking System (ABS) standard, Dynamic Stability Control (DSC) available on later models.

Passive Features

Airbags:

Frontal driver and passenger airbags, optional side-impact airbags.

Seatbelts:

Front seat pretensioners.

💡 Technology Features

Infotainment

System:

BMW Professional Radio, optional CD player, optional navigation system (Business or Professional).

Features:

On-board computer, optional Hi-Fi sound system.

Driver Assistance

Features:

Cruise control, parking sensors (optional), rain-sensing wipers (optional).

Connectivity

Features:

Optional hands-free cellular phone integration.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 7,500 to 15,000 miles or annually, depending on oil type and driving conditions (as per onboard computer or manual recommendation).

Spark Plugs:

Approximately 60,000 miles for standard spark plugs, or longer for platinum/iridium plugs.

Coolant Flush:

Every 2-3 years or 30,000-50,000 miles.

Fluid Specifications

Engine Oil Type:

API SJ or higher, SAE 5W-30 or 5W-40 Synthetic recommended (check specific model year).

Engine Oil Capacity:

6.9 US quarts (6.5 Liters) with filter change.

Brake Fluid:

DOT 4.

Power Steering Fluid:

BMW Power Steering Fluid (P/N 81 22 9 407 765) or Pentosin CHF 11S.

Known Issues

Cooling System:

Plastic coolant expansion tank prone to cracking, thermostat housing leaks, water pump failure (plastic impeller).

Suspension:

Front control arm bushings (bushings tear), rear trailing arm bushings, sway bar links.

Electrical:

VANOS (Variable Valve Timing) system solenoids and seals, oil separator system (CCV) can cause vacuum leaks and rough idle, ABS/DSC sensor failures.

Interior:

Pixelated LCD displays in instrument cluster and infotainment, headliner sagging.

Engine:

Oil pan gasket leaks, valve cover gasket leaks.

📚 Vehicle History

Brand Heritage

Philosophy:

Known for 'The Ultimate Driving Machine', emphasizing performance, engineering, and luxury.

Model Evolution

Predecessor:

BMW 5 Series (E34)

Successor:

BMW 5 Series (E60)

Production

Manufacturing Locations:

Dingolfing, Germany; Rosslyn, South Africa; various CKD assembly plants worldwide.

Production Years Model

Production Years:

1995-2003

🏆 Awards & Recognition

Recognitions

Car And Driver Best:

Frequently appeared on Car and Driver's '10Best' lists during its production run.

Ratings

Consumer Reports:

Generally rated well for performance and luxury, with some criticisms of reliability in specific areas (e.g., electrical, cooling).