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2004 BMW 530I Service & Repair Manual Software

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🏷️ Basic Information Identification Make: BMW Model: 530i Year: 2004 Generation Chassis Code: E60 Codes Engine Code Primary: M54B30 👋 Introduction Market Position Vehicle Segment: Executive Sedan / Mid-size Luxury...
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Type: Car
Vendor:
Sku: 330156
2004 BMW 530I Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
BMW
Model:
530i
Year:
2004
Generation
Chassis Code:
E60
Codes
Engine Code Primary:
M54B30
👋 Introduction
Market Position
Vehicle Segment:
Executive Sedan / Mid-size Luxury Sedan
Competitive Analysis
Primary Competitors:
Mercedes-Benz E-Class, Audi A6, Lexus GS Series, Jaguar S-Type
Key Features
Driving Dynamics:
Renowned BMW handling, rear-wheel drive bias (optional xDrive all-wheel drive), balanced chassis
Powertrain Emphasis:
Smooth and powerful inline-six engine, responsive transmission
Interior Design:
Driver-focused cockpit, premium materials, advanced iDrive infotainment system
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for the 2004 BMW 530i
Page Count
Estimated Page Count:
1500-2000+
Manual Type
Manual Type:
Official Service & Repair Manual Software
Language
Language:
English
Format
Format:
Software (Digital Download/Online Access)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (M54B30), cooling system, fuel system, exhaust system, transmission (GM 5L4752 for RWD, ZF 6HP19 for AWD)
Chassis:
Suspension (front struts, rear multi-link), steering (Servotronic), brakes (ABS, DSC, EBD, hydro-boost), wheels and tires
Electrical:
Battery, charging system, ignition, lighting, body control modules (BCM), infotainment, instrument cluster, wiring diagrams, diagnostic trouble codes (DTCs)
Body And Trim:
Exterior body panels, interior trim, seats, glass, sunroof, doors, locks, power windows, bumpers
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant service
Repair Procedures:
Engine component repair/replacement (VANOS, injectors, coils), transmission service/repair, brake system repair, suspension component replacement, electrical component diagnosis and repair
Troubleshooting:
System-specific diagnostic flowcharts, symptom-based troubleshooting, common fault identification and rectification
Technical Depth
Diagnostic Capability:
Advanced diagnostics, ECU diagnostics, sensor readings, module programming procedures (requires BMW ISTA/D or equivalent diagnostic tool)
Rebuild Procedures:
Engine rebuild specifications, transmission overhaul procedures, detailed component torque values and assembly sequences
📊 Manual Specifications
File Format
File Format:
Proprietary Software / Digital PDF
Print Quality
Print Quality:
N/A (Software-based, digital rendering)
Binding Type
Binding Type:
N/A (Software-based)
Paper Type
Paper Type:
N/A (Software-based)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, Naturally Aspirated
Displacement:
2979 cc (3.0 Liters)
Bore X Stroke:
84.0 mm x 89.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
225 hp @ 5900 rpm (approx.)
Torque:
214 lb-ft @ 3500 rpm (approx.)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane Recommended)
Engine Management
ECU Type:
Bosch Motronic ME9.2
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (Steptronic)
Optional
Transmission Type:
6-Speed Manual (available on some E60 models, RWD only)
Features
Driving Modes:
Comfort, Sport (adjusts shift points and engine mapping)
Fluid Specifications
Automatic Transmission Fluid:
Dexron VI or equivalent (BMW P/N 83 22 0 024 249)
📐 Dimensions
Exterior
Length:
191.1 inches (4854 mm)
Width:
72.7 inches (1847 mm)
Height:
57.6 inches (1463 mm)
Wheelbase:
116.4 inches (2957 mm)
Weights
Curb Weight:
3660 - 3858 lbs (approx.)
Gross Vehicle Weight Rating:
4806 lbs (approx.)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star Rating
IIHS Side Impact:
Good Rating
Active Features
Dynamic Stability Control:
Standard (DSC III)
Anti Lock Braking System:
Standard (ABS)
Traction Control:
Standard (ASC+T)
Passive Features
Airbags:
Frontal airbags, front side airbags, side curtain airbags (optional)
Seatbelts:
3-point inertia-reel seat belts with pretensioners and force limiters
💡 Technology Features
Infotainment
Head Unit:
Car Communication Computer (CCC) with iDrive interface
Display:
Central LCD screen (6.5" or 8.8" depending on options)
Driver Assistance
Parking Sensors:
Park Distance Control (PDC) standard on many models
Adaptive Cruise Control:
Optional (Active Cruise Control)
Connectivity
Bluetooth:
Optional (BMW Assist/Bluetooth hands-free)
Convenience Features
Keyless Entry:
Comfort Access (optional keyless entry and start)
Comfort Features
Climate Control:
Automatic dual-zone climate control
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable (based on oil quality and driving conditions, typically 10,000-15,000 miles or annually, indicated by CBS system)
Brake Fluid Flush:
Every 2 years
Coolant Service:
Every 4-5 years or as indicated by CBS system
Fluid Specifications
Engine Oil Type:
SAE 0W-30 Synthetic (BMW Longlife-01 or LL-01 FE approved)
Engine Oil Capacity:
6.5 US quarts (6.2 liters)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 or similar ethylene glycol based)
Power Steering Fluid:
Pentosin CHF 11 S or equivalent hydraulic fluid
Known Issues
Common Failures Engine:
VANOS solenoids/pistons, oil separator (crankcase ventilation), ignition coils, fuel injectors, water pump, thermostat housing (plastic)
Common Failures Transmission:
Mechatronic unit failure in automatic transmissions, clutch issues in manual transmissions
Common Failures Electrical:
CCC/CIC navigation unit failure, LCM (Light Module Control) issues, battery drain due to parasitic draw, stepper motors in HVAC
Common Failures Chassis:
Worn control arm bushings, strut mounts, power steering hose leaks
📚 Vehicle History
Brand Heritage
Bmw History:
BMW AG, a German multinational manufacturer of luxury vehicles and motorcycles, founded in 1916.
Model Evolution
E60 Introduction:
The E60 generation of the 5 Series replaced the E39 and was introduced in 2003 for the 2004 model year, featuring a significant redesign and technological advancements.
Production
Manufacturing Locations:
Dingolfing, Germany; Spartanburg, South Carolina, USA (for North American market)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E60 5 Series (including the 530i) was frequently lauded for its driving dynamics and often appeared on Car and Driver's 10Best lists in its era.
Ratings
Jd Power Initial Quality:
Generally received good ratings for initial quality in its segment, though some electronic issues were noted.
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