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BMW 733I 735I Service Repair Manual 1983-1987

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🏷️ Basic Information Identification Make: BMW Model: 733i / 735i Model Code: E23 Years Covered: 1983, 1984, 1985, 1986, 1987 Chassis Code: E23 👋 Introduction Market Position Segment: Luxury Sedan...
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Sku: 319611
BMW 733I 735I Service Repair Manual 1983-1987
🏷️ Basic Information
Identification
Make:
BMW
Model:
733i / 735i
Model Code:
E23
Years Covered:
1983, 1984, 1985, 1986, 1987
Chassis Code:
E23
👋 Introduction
Market Position
Segment:
Luxury Sedan
Target Audience:
Discerning automotive enthusiasts, DIY mechanics, and owners seeking to maintain and repair their E23 generation BMW.
Competitive Analysis
Competitors:
Mercedes-Benz W126 S-Class, Jaguar XJ Series, Cadillac Sedan de Ville.
Key Features
Vehicle Philosophy:
The E23 represented BMW's commitment to performance, luxury, and advanced engineering in the executive sedan segment.
Manual Value Proposition:
Enables significant cost savings by empowering owners to perform complex maintenance and repairs themselves.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Bodywork, Maintenance, Repair, Diagnostics
Specific Systems:
Engine (M30), Transmission (Automatic/Manual), Fuel System, Ignition System, Cooling System, Lubrication System, Braking System, Suspension, Steering, Electrical System, Climate Control, Body & Chassis, Interior Components
Page Count
Estimated Pages:
800+
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed diagnostics and repair procedures for Bosch Motronic fuel injection and ignition systems.
Transmission Overhaul:
Complete step-by-step instructions for rebuilding and repairing both the automatic (e.g., ZF 4HP22) and manual transmissions.
Electrical Schematics:
Comprehensive wiring diagrams for all vehicle systems, including engine, lighting, accessories, and climate control.
Suspension And Steering:
Detailed procedures for suspension component replacement, alignment, and power steering system service.
Braking System:
Information on hydraulic system components, ABS (if equipped), brake pad/rotor replacement, and bleeding procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement.
Major Repairs:
Engine rebuilds, cylinder head service, transmission overhaul, differential service, fuel pump replacement.
Diagnostic Troubleshooting:
Flowcharts and symptom-based guides for diagnosing common and complex issues.
Component Replacement:
Detailed instructions for removing and installing virtually every component of the vehicle.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine and transmission rebuilds. Includes diagnostic fault codes and troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content for quick information retrieval.
Printability:
Printable pages for workshop use.
Print Quality
Image Resolution:
High-resolution images and diagrams ensuring clarity.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
M30
Engine 733I:
3.2 L (3210 cc) Inline-6 cylinder, SOHC, Bosch Motronic EFI
Engine 735I:
3.4 L (3430 cc) Inline-6 cylinder, SOHC, Bosch Motronic EFI
Performance
Horsepower 733I:
Approx. 197 hp @ 5500 rpm
Torque 733I:
Approx. 211 lb-ft @ 3500 rpm
Horsepower 735I:
Approx. 218 hp @ 5200 rpm
Torque 735I:
Approx. 230 lb-ft @ 3500 rpm
Fuel System
Injection System:
Bosch Motronic (LH Jetronic variant for fuel, ignition control)
Fuel Type:
Unleaded Gasoline (Premium)
Fuel Pump Type:
In-tank electric
🔧 Transmission
Standard
Standard Transmission:
4-speed manual (Getrag 265/5 - later models often received 5-speed manual)
Optional
Optional Transmission:
4-speed automatic (ZF 4HP22)
Features
Automatic Features:
Lock-up torque converter for improved fuel economy
Clutch Type:
Single dry plate (manual)
Fluid Specifications
Automatic Transmission Fluid:
Dexron III or equivalent (consult manual for precise BMW PN)
Manual Transmission Fluid:
BMW MTF LT-2 or equivalent (consult manual for precise BMW PN)
📐 Dimensions
Exterior
Length:
Approx. 199.2 in (5059 mm)
Width:
Approx. 70.5 in (1791 mm)
Height:
Approx. 56.1 in (1425 mm)
Wheelbase:
Approx. 116.7 in (2964 mm)
Weights
Curb Weight:
Approx. 3600-3800 lbs (1633-1724 kg) depending on options
Gross Vehicle Weight Rating:
Consult specific model year documentation
🛡️ Safety Features
Ratings
Crash Testing:
Vehicle safety standards of the era; comprehensive crash test data for this specific period is limited in public domain.
Active Features
ABS:
Anti-lock Braking System (optional on earlier models, standard on later ones)
Traction Control:
Not typically available on these models.
Passive Features
Seat Belts:
Three-point inertia-reel seat belts front and rear.
Airbags:
Driver's side airbag became optional/standard later in the E23 lifecycle, often part of premium packages.
Body Construction:
Reinforced safety cage, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Premium sound systems often featured Nakamichi or Blaupunkt head units with high-quality speaker configurations. Cassette player standard.
Climate Control:
Automatic climate control system with multi-zone temperature management.
Driver Assistance
Cruise Control:
Standard electronic cruise control system.
Onboard Computer:
Optional trip computer offering fuel economy, distance to empty, and other basic data.
Connectivity
Early Tech:
Focus on sophisticated mechanical and electrical integration rather than external connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6-12 months, depending on driving conditions (refer to manual for precise recommendations).
Spark Plug Replacement:
Approximately 30,000 miles (consult manual for specific plug type and gap).
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles.
Timing Belt Replacement:
N/A (M30 engines use a timing chain).
Fluid Specifications
Engine Oil Type:
API SJ/SL or higher, SAE 15W-40 or 20W-50 recommended (consult manual for viscosity based on climate).
Coolant Type:
BMW Blue Antifreeze/Coolant or equivalent ethylene glycol based.
Brake Fluid Type:
DOT 4 (or DOT 3 for older systems if specified, but DOT 4 is generally preferred).
Known Issues
Common Issues:
Head gasket leaks, cooling system component failures (radiator, hoses, water pump), fuel injector seals, idle control valve issues, fuel pump wear, suspension bushings deterioration, ABS sensor faults, door seal degradation, window regulator failures.
Maintenance Considerations:
The M30 engine is robust but requires meticulous maintenance. Early diagnosis of cooling system issues is critical to prevent catastrophic engine damage.
📚 Vehicle History
Brand Heritage
Brand Positioning:
BMW's reputation for 'The Ultimate Driving Machine' was solidified with models like the E23, blending performance with luxury.
Model Evolution
Predecessor:
BMW E23 (BMW New Six) 1977-1986
Successor:
BMW E32 (7 Series) 1987-1994
Production
Production Years E23:
1977-1986
Key Updates 1983-1987:
Introduction of the 735i with the larger M30 engine, updates to Motronic system, ABS availability, and minor aesthetic revisions.
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently praised by automotive journalists for its driving dynamics, build quality, and luxury appointments, often being cited as a benchmark for executive sedans of its era.
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