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BMW 735i 735iL 1992 Full Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 7 Series Model Variant: 735i, 735iL Year: 1992 Codes Chassis Code: E32 👋 Introduction Market Position Segment: Full-size Luxury Sedan Competitive Analysis Competitors:...
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🏷️ Basic Information
Identification
Make:
BMW
Model:
7 Series
Model Variant:
735i, 735iL
Year:
1992
Codes
Chassis Code:
E32
👋 Introduction
Market Position
Segment:
Full-size Luxury Sedan
Competitive Analysis
Competitors:
Mercedes-Benz S-Class (W140), Lexus LS 400, Jaguar XJ
Key Features
Brand Philosophy:
Emphasis on driving dynamics, sophisticated engineering, and build quality.
Model Philosophy:
Blend of executive comfort and BMW's signature performance characteristics.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service and Repair
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Authorized Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
All aspects of the M30B35 engine including diagnosis, repair, and overhaul
Fuel System:
Fuel injection (Bosch Motronic), fuel pump, lines, injectors, EVAP system
Ignition System:
Ignition control module, coil packs, spark plugs, timing
Cooling System:
Radiator, water pump, thermostat, hoses, fan clutch, coolant types
Exhaust System:
Manifolds, catalytic converter, mufflers, pipework, oxygen sensors
Transmission:
4HP22 (Automatic): Diagnosis, repair, fluid change, rebuild
Drivetrain:
Driveshafts, CV joints, differential, rear axle assembly
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment
Steering:
Power steering system, steering rack, hydraulic pump, linkage
Brakes:
Hydraulic system, ABS (Anti-lock Braking System), master cylinder, calipers, rotors, pads, fluid specifications
Electrical System:
Battery, charging system (alternator), starter motor, wiring diagrams, fuses, relays
Lighting:
Headlights, taillights, interior lights, fog lights, bulb types
HVAC:
Heating, Ventilation, and Air Conditioning system, refrigerant, blower motor, climate control
Body And Chassis:
Body panels, doors, windows, sunroof, bumpers, frame
Interior Trim:
Seats, dashboard, door panels, headliner, carpeting
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) for various systems
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection
Component Repair:
Detailed step-by-step instructions for component removal, repair, and installation
Rebuild Procedures:
Comprehensive instructions for engine and transmission rebuilds
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon issues
Wiring Diagrams:
Full color, detailed electrical schematics for all vehicle systems
Special Tools:
Identification and usage of BMW-specific tools required for certain repairs
Technical Depth
Depth:
Expert Level: Covers everything from basic maintenance to complete engine and transmission overhauls, including in-depth diagnostics and troubleshooting.
📊 Manual Specifications
File Format
Digital Format:
PDF, often bookmarked and searchable
Print Quality
Quality:
High-resolution scans of original factory manuals
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M30B35
Configuration:
3.5L Inline-6 (SOHC, 12 valves)
Performance
Horsepower:
208 hp @ 5700 rpm
Torque:
224 lb-ft @ 4000 rpm
Fuel System
Injection Type:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type
Fuel Requirement:
Premium Unleaded Gasoline (91+ octane)
Cooling System
Capacity:
Approx. 10.5 Liters (11.1 US Quarts)
Maintenance
Spark Plug Type:
Bosch W8AC or equivalent
Ignition Timing:
Base timing typically 5 degrees BTDC (check manual for specifics and adjustment)
🔧 Transmission
Standard
Type:
4-Speed Automatic (ZF 4HP22)
Optional
Type:
5-Speed Manual (Rare in US Market)
Features
Control Mode:
Electronic control with Sport/Economy mode selection
Maintenance
Fluid Type:
Dexron III (or equivalent ATF)
Fluid Capacity:
Approx. 8.5 Liters (9 US Quarts) for complete fill (check dipstick for accurate level)
📐 Dimensions
Exterior
Wheelbase 735I:
117.1 inches (2974 mm)
Wheelbase 735Il:
123.6 inches (3140 mm)
Length 735I:
198.7 inches (5047 mm)
Length 735Il:
205.2 inches (5212 mm)
Width:
74.3 inches (1887 mm)
Height:
56.3 inches (1430 mm)
Weights
Curb Weight 735I:
Approx. 3800 lbs (1724 kg)
Curb Weight 735Il:
Approx. 3900 lbs (1769 kg)
Gross Vehicle Weight Rating:
Approx. 5000 lbs (2268 kg)
Wheels And Tires
Wheel Bolt Pattern:
5x120 mm
Standard Tire Size:
225/60VR15 (or 215/65VR15, check specific trim)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public data available for this era, but designed to high German safety standards.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional (ASC - Automatic Stability Control)
Passive Features
Airbags:
Driver's airbag standard; passenger airbag optional/late availability
Seatbelts:
Three-point inertial reel seatbelts with pretensioners for front occupants
Body Structure:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Audio System:
Premium Hi-Fi sound system, often with cassette player and optional CD changer.
Climate Control:
Automatic climate control with dual-zone functionality.
Onboard Computer:
On-Board Computer (OBC) displaying trip data, fuel economy, and basic system checks.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Assistance:
Optional rear parking sensors (BMW Park Distance Control).
Connectivity
Phone Integration:
Optional factory cellular phone integration (older technology).
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 miles (12,000 km) or annually, whichever comes first.
Transmission Fluid Change:
Recommended every 30,000-50,000 miles (48,000-80,000 km), or as per manual recommendations. Lifelong fluid is generally not advised for this era.
Coolant Flush:
Every 2-3 years or 30,000 miles (48,000 km).
Spark Plug Replacement:
Approx. 30,000 miles (48,000 km) for standard plugs.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Fluid Specifications
Engine Oil Viscosity:
SAE 15W-40 or 10W-40 (check owner's manual for specific climate recommendations and BMW approval).
Coolant Type:
BMW Blue Antifreeze/Coolant (G48) or equivalent ethylene glycol based coolant.
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Cooling System:
Plastic coolant expansion tank can become brittle and crack; original water pump impellers can degrade.
Electrical:
Headlight switch recall, door seal water ingress leading to module issues (e.g., ABS, transmission control), OBC (On-Board Computer) pixelation.
Suspension:
Front control arm bushings, rear trailing arm bushings can wear, leading to steering looseness and tire wear.
Fuel System:
Older fuel pumps and fuel distributors can fail; injector O-rings can degrade.
HVAC:
Blower motor resistor failure, evaporator core leaks, climate control unit issues.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Bayerische Motoren Werke AG, known for performance, engineering, and the 'Ultimate Driving Machine' ethos.
Model Evolution
E32 Generation:
The E32 generation, launched in 1986, represented BMW's flagship luxury sedan, succeeding the E23 7 Series. It introduced a new, more aerodynamic design and advanced technology.
Production
Production Years:
1986-1994 (E32 generation)
Key Updates 1992:
Minor updates, potentially including interior trim refinements, sound deadening improvements, and electronic system enhancements.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Consistently ranked among the top luxury sedans of its era for comfort, performance, and build quality by automotive journalists and publications.
Ratings
Reliability Perception:
Perceived as a reliable vehicle when properly maintained, though complex systems can require specialized knowledge.