Systems Covered:
Engine Mechanical, Engine Fuel System, Engine Electrical, Ignition System, Cooling System, Lubrication System, Exhaust System, Transmission (Automatic), Drivetrain, Suspension (Front & Rear), Steering System, Brakes (Front & Rear), Wheels & Tires, Body & Chassis, Electrical System, Climate Control, Interior Systems, Exterior Features, Diagnostic Procedures, Troubleshooting
Page Count:
Estimates vary, but typically comprehensive E32 service manuals are 1000+ pages.
Manual Type:
Workshop Service Repair Manual
Engine Mechanical:
Detailed component breakdown, overhaul procedures, torque specifications, timing belt/chain adjustment, valve clearance adjustment, piston/ring/bearing installation.
Engine Fuel System:
Bosch Motronic fuel injection system (M3.3), fuel pump testing, injector servicing, fuel pressure regulator, fuel filter replacement, air flow meter diagnosis.
Engine Electrical:
Starter motor, alternator, battery testing, wiring diagrams, component testing (sensors, actuators).
Ignition System:
Distributorless ignition system (DIS) components, spark plug specifications, ignition coil testing, crank/cam sensor diagnosis.
Cooling System:
Radiator, water pump, thermostat, fan clutch, coolant specifications, bleeding procedures, heater core replacement.
Lubrication System:
Oil pump, oil pan, oil filter replacement, oil specifications, oil pressure testing.
Exhaust System:
Catalytic converter, muffler, exhaust manifold, oxygen sensor replacement.
Transmission Automatic:
ZF 4HP22 EH transmission, shift solenoid testing, valve body servicing, transmission fluid type and capacity, torque converter replacement, rebuild procedures.
Drivetrain:
Driveshaft, universal joints, differential, axle shafts, wheel bearings, lubrication requirements.
Suspension Front:
MacPherson struts, control arms, ball joints, sway bar, bushings, alignment specifications.
Suspension Rear:
Multi-link independent suspension, shock absorbers, control arms, bushings, alignment specifications.
Steering System:
Power steering pump, steering rack, tie rods, steering fluid type, power steering fluid flush.
Brakes Front:
Ventilated disc brakes, caliper servicing, brake pad replacement, rotor specifications, brake fluid type.
Brakes Rear:
Solid disc brakes, caliper servicing, brake pad replacement, rotor specifications, brake fluid type.
Wheels Tires:
Wheel bolt pattern, tire pressure recommendations, tire size specifications, wheel balancing.
Body Chassis:
Body panel removal/installation, door mechanisms, window regulators, sunroof operation, chassis repair.
Electrical System:
Headlights, taillights, interior lighting, power windows, central locking, instrument cluster, diagnostic connector (OBD-I).
Climate Control:
Automatic climate control system, A/C compressor, evaporator, condenser, refrigerant type, blower motor, HVAC control unit.
Interior Systems:
Seat adjustment mechanisms, dashboard removal, interior trim panel servicing, sound system components.
Exterior Features:
Bumpers, grille, mirrors, door handles, emblems.
Diagnostic Procedures:
OBD-I code retrieval and interpretation, troubleshooting flowcharts, component testing methods.
Troubleshooting:
Systematic approaches to diagnosing common and complex faults, symptom-based troubleshooting guides.
Maintenance:
Oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid replacement, transmission fluid service, differential service.
Repair:
Engine component overhauls, transmission rebuilds, suspension component replacement, brake system repairs, electrical component diagnostics and repair, interior/exterior trim repair.
Installation:
Component installation procedures for major assemblies and systems.
Technical Depth:
Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from routine maintenance to major overhauls and diagnostics.
Oil Change Interval:
Every 7,500 - 10,000 miles (12,000 - 15,000 km) or annually, whichever comes first (using synthetic oil).
Transmission Fluid Service:
Every 30,000 - 60,000 miles (50,000 - 100,000 km), or as per manual's recommendation for 'lifetime' fluid.
Coolant Flush:
Every 2 years or 30,000 miles (50,000 km)
Spark Plug Replacement:
Every 60,000 miles (100,000 km) (typically platinum or iridium recommended)
Brake Fluid Replacement:
Every 2 years
Engine Oil Type:
SAE 5W-30 or 5W-40 Synthetic (check owner's manual for specific BMW approval)
Engine Oil Capacity:
Approx. 7.5 Liters (7.9 US Quarts) with filter change
Coolant Type:
BMW Blue Coolant or equivalent G48 Ethylene Glycol based coolant
Power Steering Fluid:
BMW ATF Dextron III (or equivalent)
Known Issues:
V12 engine complexity, ignition coil failure, idle control valve issues, coolant leaks (especially from hose connections and heater core), ABS module failure, window regulator failure, self-leveling suspension (if equipped) issues, potential for VANOS issues on later models (though M70 is non-VANOS).