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BMW E31 Series Workshop Repair Manual 1989-1999

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🏷️ Basic Information Identification Make: BMW Model: 8 Series Chassis Code: E31 Production Years Covered: 1989-1999 Codes Engine Code E31 840Ci Early: M60B40 Engine Code E31 840Ci Late: M62B44 Engine...
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Sku: 282229
BMW E31 Series Workshop Repair Manual 1989-1999
🏷️ Basic Information
Identification
Make:
BMW
Model:
8 Series
Chassis Code:
E31
Production Years Covered:
1989-1999
Codes
Engine Code E31 840Ci Early:
M60B40
Engine Code E31 840Ci Late:
M62B44
Engine Code E31 850I:
M70B50
Engine Code E31 850Csi:
S70B56
Generation
Generation Designation:
First Generation
👋 Introduction
Market Position
Vehicle Segment:
Luxury Grand Tourer (GT)
Target Audience:
Discerning buyers seeking performance, luxury, and advanced engineering
Competitive Analysis
Key Competitors:
Mercedes-Benz SL-Class, Porsche 928, Jaguar XJS
Key Features
Design Philosophy:
Aerodynamic styling, advanced chassis technology, powerful V8 and V12 engines
Manual Value Proposition:
Provides professional-grade repair and maintenance information for enthusiasts and independent workshops
📋 Manual Details
Coverage Areas
Primary Coverage:
All Workshop Procedures
Diagnostic Coverage:
Comprehensive Diagnostic Information
Maintenance Coverage:
Routine Maintenance and Service
Repair Coverage:
Full Repair Procedures for All Systems
Electrical Coverage:
Detailed Electrical Diagrams and Troubleshooting
Page Count
Estimated Page Count:
Thousands (Varies by specific model/engine variant)
Manual Type
Manual Classification:
Workshop Service and Repair Manual
Authenticity:
Original Manufacturer Documentation
Language
Language:
English
Format
Digital Format:
Acrobat PDF
Compatibility:
Windows & MAC Compatible
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine Removal/Installation, Rebuilding, Internal Component Repair
Engine Management:
Fuel Injection, Ignition, Engine Control Unit (ECU) Diagnosis
Cooling System:
Radiator, Water Pump, Hoses, Thermostat Replacement and Diagnosis
Exhaust System:
Exhaust Manifold, Catalytic Converter, Muffler Service
Fuel System:
Fuel Pump, Injectors, Fuel Lines, Tank Service
Transmission Manual:
Clutch, Gearbox Overhaul, Linkage Adjustment
Transmission Automatic:
Automatic Gearbox Diagnosis, Repair, Fluid Service
Drivetrain:
Driveshafts, CV Joints, Differential Service
Suspension:
Front/Rear Suspension Components, Springs, Dampers, Bushings
Steering:
Power Steering System, Steering Rack, Column Service
Brakes:
Brake Pad/Rotor Replacement, Caliper Service, ABS System Diagnosis
Electrical System Charging:
Alternator, Battery, Starter Motor Service
Lighting System:
Headlights, Taillights, Interior Lighting Diagnosis and Repair
Comfort Systems:
Climate Control, HVAC Diagnosis and Repair
Body Interior:
Interior Trim, Seat Adjustment, Door Panel Removal
Body Exterior:
Body Panel Alignment, Trim, Bumpers, Glass Replacement
Chassis Electrical:
Wiring Harnesses, Fuses, Relays, Control Modules
Safety Systems:
Airbag System Diagnosis and Repair
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Spark Plug Replacement
Major Repairs:
Engine Rebuilds, Transmission Overhauls, Suspension Overhauls
Troubleshooting:
Step-by-step diagnostic procedures for common and complex faults
Wiring Diagrams:
Complete electrical system wiring schematics
Torque Specifications:
All critical torque values for fasteners
Fluid Capacities:
Detailed fluid types and capacities for all systems
Diagnostic Tools:
Information on factory diagnostic tools and procedures
Adjustment Procedures:
Alignment, cable adjustments, sensor calibrations
Technical Depth
Depth Level:
Factory Level Detail
Instruction Detail:
Step-by-step instructions with detailed diagrams
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Searchable Text Content
Print Quality
Diagram Clarity:
High-resolution, clear diagrams
Binding Type
Binding Method:
Digital Download (No physical binding)
Paper Type
Paper Quality:
Digital (No physical paper type)
⚙️ Engine Specifications
Primary Engine
E31 840Ci Engine:
4.0L or 4.4L V8 (M60B40 / M62B44)
E31 850I Engine:
5.0L V12 (M70B50)
E31 850Csi Engine:
5.6L V12 (S70B56)
Performance
840Ci Horsepower M60:
282 hp @ 5800 rpm
840Ci Torque M60:
295 lb-ft @ 4500 rpm
840Ci Horsepower M62:
282 hp @ 5400 rpm (US spec)
840Ci Torque M62:
310 lb-ft @ 3600 rpm (US spec)
850I Horsepower M70:
296 hp @ 5200 rpm
850I Torque M70:
332 lb-ft @ 4100 rpm
850Csi Horsepower S70:
375 hp @ 5300 rpm
850Csi Torque S70:
406 lb-ft @ 4000 rpm
Fuel System
Fuel Injection Type:
Bosch Motronic (Specific version varies by engine)
Fuel Type Requirement:
Premium Unleaded Gasoline (91+ Octane)
🔧 Transmission
Standard
E31 840Ci Transmission:
5-speed automatic (Steptronic)
E31 850I Transmission:
4-speed automatic (4HP22 or 4HP24)
Optional
E31 850I Manual Option:
6-speed manual (Getrag 280)
E31 850Csi Transmission:
6-speed manual (Getrag 280)
Features
Drivetrain Layout:
Rear-Wheel Drive (RWD)
📐 Dimensions
Exterior
Length 1992 850I:
191.1 inches (4854 mm)
Width 1992 850I:
71.8 inches (1824 mm)
Height 1992 850I:
51.7 inches (1313 mm)
Wheelbase 1992 850I:
111.4 inches (2830 mm)
Weights
Curb Weight 840Ci:
Approximately 4,034 lbs (1,830 kg)
Curb Weight 850I:
Approximately 4,398 lbs (1,995 kg)
Curb Weight 850Csi:
Approximately 4,519 lbs (2,050 kg)
🛡️ Safety Features
Ratings
Safety System Design:
Designed to high standards for its era, focusing on structural integrity
Active Features
Traction Control:
Available ASC+T (Automatic Stability Control + Traction)
Anti Lock Brakes:
Standard ABS (Anti-lock Braking System)
Passive Features
Airbags:
Driver and passenger airbags standard
Body Structure:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Audio System:
Premium sound systems from brands like Harman Kardon available
Navigation:
Early GPS navigation systems were optional
Driver Assistance
Cruise Control:
Standard electronic cruise control
Parking Assistance:
Rear parking sensors introduced later in production for some models
Connectivity
Communication Systems:
Optional cellular telephones and fax machines in some early models
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual; typically 7,500-10,000 miles or 12 months
Spark Plug Replacement:
Refer to manual; V8 engines typically 60,000 miles, V12 engines often longer
Coolant Flush Interval:
Refer to manual; typically every 2-3 years or 30,000-50,000 miles
Fluid Specifications
Engine Oil Specification M60/M62:
BMW Longlife-98 or equivalent SAE 5W-30 or 5W-40 synthetic
Engine Oil Specification M70/S70:
BMW Longlife-98 or equivalent SAE 10W-40 or 10W-60 synthetic recommended for V12
Coolant Type:
BMW Blue/Green Antifreeze/Coolant (G48) or equivalent
Automatic Transmission Fluid Type:
Dexron III or equivalent (e.g., ZF Lifeguardfluid 5)
Brake Fluid Type:
DOT 4
Known Issues
Cooling System Weaknesses:
Plastic coolant expansion tank prone to cracking, water pump leaks
Electrical Gremlins:
Complex wiring, corrosion in connectors, failing ABS sensors and modules, door lock actuators
Engine M60 Common Problems:
Nicasil cylinder wall wear in early M60 engines (especially those used in saltier climates), valve stem seal degradation
Engine M70 Common Problems:
Dual-throttle body issues, ignition coil failure on one bank (can cause rough running), oil leaks
Headliner Sagging:
Common issue with aging adhesive on headliner material
Suspension Component Wear:
Control arm bushings, ball joints, and tie rod ends require regular inspection and replacement
📚 Vehicle History
Brand Heritage
Bmw Legacy:
Renowned for engineering excellence, performance, and luxury vehicles
Model Evolution
E31 Design Inspiration:
Evolved from the Z1 concept, focusing on a sophisticated and aerodynamic coupe
Updates During Production:
Introduction of M60 V8, followed by M62 V8, and the exclusive S70 V12 for the CSi model
Production
Production Period:
1989-1999
Production Volume:
Approximately 30,621 units produced worldwide
Manufacturing Location:
Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
Consistently praised for its styling, handling, and V12 engine smoothness by automotive press of its era
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