Target Audience:
BMW E60 owners (DIY enthusiasts) and independent automotive service professionals.
Key Features:
Vehicle-specific information, comprehensive coverage, step-by-step instructions, diagrams, illustrations, wiring schematics, troubleshooting guidance, cost savings potential.
Value Proposition:
Empowers owners to perform maintenance and repairs, saving money and increasing vehicle understanding. Provides dealership-level technical data for independent service.
Competitive Advantage:
Offers dealership-level technical information at a fraction of the cost of official BMW service manuals or dealership labor. Provides a comprehensive resource for DIY repairs and informed discussions with technicians.
Applicable Years:
2004, 2005, 2006, 2007, 2008, 2009, 2010
Coverage Areas:
General Information, Engine Mechanical System, Engine Electrical System, Emission Control System, Fuel System, Clutch System, Manual Transaxle System, Automatic Transaxle System, Driveshaft and Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior and Exterior), Body Electrical System, Heating, Ventilation, Air Conditioning (HVAC)
Engine Variants Covered:
Covers a range of gasoline and diesel engines common in the E60 chassis, including 4-cylinder, 6-cylinder, and V8 configurations. Specific engine codes are key for detailed repair procedures.
Transmission Variants Covered:
Both manual and automatic transmissions offered for the E60 platform are covered, providing repair and maintenance information for each.
Manual Type:
Service Repair Workshop Manual
Compatibility:
All Versions of Windows and Mac
Printability:
Yes (printable pages)
Requirements:
Adobe PDF Reader
Systems Covered:
Engine (mechanical and electrical), Fuel, Emissions, Drivetrain (clutch, manual and automatic transmissions, driveshaft, axles), Suspension, Steering, Brakes, Body (interior and exterior), Electrical Systems (body), HVAC
Procedures Included:
Step-by-step repair instructions, troubleshooting, diagnostics, maintenance procedures, component removal and installation, wiring schematics
Maintenance Procedures Included:
Oil changes, filter replacements (oil, air, cabin, fuel), spark plug replacement, brake pad and rotor replacement, fluid flushes (coolant, brake fluid, transmission fluid), belt inspections and replacements.
Diagnostic Procedures Included:
Troubleshooting common symptoms, interpreting diagnostic trouble codes (DTCs), using diagnostic tools (though specific tool usage might be general), diagnosing electrical faults.
Repair Procedures Included:
Component removal and installation (e.g., alternator, starter, water pump, fuel injectors, turbochargers where applicable), engine and transmission overhaul (basic steps), suspension and steering component replacement, body panel repair and replacement, HVAC component servicing.
Technical Depth:
Comprehensive: Covers all major topics, including detailed diagrams, illustrations, and specifications for repair and troubleshooting, intended for both DIY mechanics and professional technicians.
Wiring Diagrams:
Detailed wiring schematics for various vehicle systems, crucial for diagnosing electrical faults.
Torque Specifications:
Essential torque values for critical fasteners across engine, transmission, suspension, and brake components.
Searchability:
Implied (standard PDF feature)
Download Speed:
Assumed to be optimized for 'Speed Download' as per product description.
Print Quality:
High quality, designed for clear reproduction of diagrams and text
Binding Type:
N/A (Digital Format)
Paper Type:
N/A (Digital Format - Printable)
Primary Engine Variants Covered:
Likely includes inline-4 (e.g., N43/N45), inline-6 (e.g., N52/N53/N54), and V8 (e.g., N62) gasoline engines, as well as inline-6 diesel engines (e.g., M57). Specific engine codes are critical for detailed data.
Typical Performance Range Gasoline:
Approx. 170 hp to 500+ hp (depending on engine variant, e.g., 550i or M5).
Typical Performance Range Diesel:
Approx. 190 hp to 270+ hp (depending on engine variant, e.g., 530d or 535d).
Fuel System Type:
Likely includes multi-point fuel injection (MPI) and direct injection (DI) systems. Specifics depend on engine variant.
Engine Management System:
Details on DME (Digital Motor Electronics) control units, sensor inputs (e.g., crankshaft position, camshaft position, MAF, MAP, O2 sensors), and actuator outputs (e.g., ignition coils, fuel injectors).
Standard Transmission:
Likely includes manual transmissions (e.g., 6-speed) and automatic transmissions (e.g., ZF 6-speed Steptronic).
Optional Transmission:
May include Steptronic automatic transmissions across various models. Later models might feature 8-speed automatics.
Transmission Features:
Covers general repair and maintenance for both manual and automatic transmissions, including fluid types, capacities, and common troubleshooting steps.
Automatic Transmission Fluid Type:
Typically Dexron VI or equivalent, specific to ZF transmission models. Refer to specific transmission model for precise fluid type and capacity.
Manual Transmission Fluid Type:
Various manual transmission fluids (MTF) depending on the specific gearbox. Refer to specific transmission model for precise fluid type and capacity.
Body Styles Covered:
Sedan (E60) and Wagon/Touring (E61).
Curb Weight Range:
Approximately 3,500 lbs to 4,200 lbs (1,588 kg to 1,905 kg), varying by engine and options.
Gross Vehicle Weight Rating:
Varies by model and configuration, typically in the range of 5,000 - 5,500 lbs (2,268 - 2,495 kg).
Passive Safety Features Covered:
Airbag systems, seatbelt pretensioners, structural integrity information relevant to repairs.
Active Safety Features Covered:
Brake system (ABS, DSC, DTC), steering system, and related electronic control modules.
Safety Rating Overview:
The E60 generally received good safety ratings in its era, often achieving 4 or 5 stars in NHTSA and IIHS crash tests, though specific year and test results should be consulted.
Infotainment System Covered:
Information regarding the iDrive system, including its control unit, display, and associated modules, troubleshooting and potential repairs.
Navigation System Coverage:
Includes details on the navigation system's hardware, software, and troubleshooting, often linked to the iDrive system.
Driver Assistance Systems Covered:
Systems like cruise control, park distance control (PDC), and possibly adaptive headlights, including their sensors and control modules.
Connectivity Features Covered:
Information on audio systems, navigation integration, and other electronic communication modules within the vehicle's architecture.
Service Interval General:
Covers BMW's Condition Based Service (CBS) system, typically indicating oil changes around 10,000-15,000 miles or annually, and other services based on actual usage and sensor data.
Engine Oil Type Gasoline:
BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) compliant synthetic oil, viscosity typically 0W-30, 5W-30, or 5W-40 depending on climate and engine variant. Refer to specific engine's owner's manual for precise grade.
Engine Oil Type Diesel:
BMW Longlife-04 (LL-04) compliant synthetic oil, typically 0W-30 or 5W-30.
Coolant Type:
BMW Blue Ethylene Glycol based coolant (G48), mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4 LV (Low Viscosity) or DOT 4+.
Power Steering Fluid Type:
BMW Power Steering Fluid or Pentosin CHF 11S for certain models, especially those with Active Steering. Check specific model requirements.
Differentials Fluid Type:
Hypoid gear oil, typically SAE 75W-90 or 75W-140, meeting specific API GL-5 standards. Refer to specific differential unit for capacity and type.
Air Conditioning Refrigerant:
R134a refrigerant.
Common Issues Addressed:
Potential issues like VANOS solenoids, ignition coils, oil leaks (valve cover gaskets, oil pan gaskets), water pump failure, DSC/ABS sensor faults, iDrive system glitches, and specific transmission problems are likely covered.
Suspension Component Wear:
Information on wear items like control arm bushings, tie rod ends, and shock absorbers, including replacement procedures and specifications.
Brake System Maintenance:
Procedures for brake fluid bleeding, replacement of brake lines, and caliper servicing, alongside pad and rotor replacement.
Model Evolution Summary:
The E60 replaced the E39 5 Series and introduced significant design and technological advancements, including iDrive infotainment and advanced driver assistance systems. It was produced from 2003 to 2010, with a significant facelift (LCI) in 2007.
Facelift Details:
The LCI (Life Cycle Impulse) update in 2007 brought revised front and rear styling, updated iDrive, and some powertrain enhancements.
Production Period:
2003-2010 (MY 2004-2010 as specified in manual)
