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BMW F650GS Repair Manual (German Language)

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🏷️ Basic Information Identification Make: BMW Model: F650GS Codes Chassis Code: F650GS (often refers to the single-cylinder models, but can be a broad designation including parallel twins depending on the...
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Type: Motorcycle
Vendor:
Sku: 131926
BMW F650GS Repair Manual (German Language)
🏷️ Basic Information
Identification
Make:
BMW
Model:
F650GS
Codes
Chassis Code:
F650GS (often refers to the single-cylinder models, but can be a broad designation including parallel twins depending on the exact year and sub-model)
Engine Code Prefix:
F650GS (specific codes vary by engine type, e.g., Rotax single or parallel twin)
👋 Introduction
Market Position
Market Position:
The BMW F650GS is positioned as a versatile dual-sport motorcycle, appealing to riders seeking adventure touring capabilities with a blend of on-road comfort and off-road prowess. It caters to both commuting and longer-distance travel.
Competitive Analysis
Competitive Analysis:
Competes with other mid-weight dual-sport and adventure touring motorcycles from manufacturers like Kawasaki (KLR650), Suzuki (V-Strom 650), Yamaha (XT660Z Ténéré), and Honda (Transalp).
Key Features
Key Features:
Known for its approachable ergonomics, reliable engine (especially the Rotax single-cylinder variants), and BMW's characteristic build quality. The F650GS often features ABS, comfortable seating, and good fuel range for its class.
📋 Manual Details
Coverage Areas
Languages:
German
Delivery Format:
PDF Download
Page Count
Page Count:
Not specified (typical for factory digital manuals; actual page count depends on specific model year and engine variant covered)
Manual Type
Manual Type:
Repair Manual / Service Manual
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair procedures, component identification, torque specifications, timing, and general maintenance for various F650GS engine configurations (e.g., single-cylinder Rotax, parallel twin)
Transmission:
Clutch operation, gearbox disassembly and reassembly, gear shift mechanism, lubrication, and common issues
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel lines, fuel tank maintenance, and troubleshooting
Electrical System:
Battery, charging system (alternator/stator, regulator/rectifier), ignition system, starter motor, lighting system, horn, wiring diagrams, fuses, relays, and ECU troubleshooting
Braking System:
Hydraulic brake systems (front and rear), brake calipers, master cylinders, brake lines, brake pads, brake fluid specifications and bleeding procedures, ABS system (if equipped), and troubleshooting
Suspension:
Front telescopic forks (including oil changes, seal replacement, spring rates), rear shock absorber (monoshock) maintenance and adjustment, swingarm and linkage lubrication
Frame And Bodywork:
Frame inspection and repair, fairings, body panels, seat removal, fuel tank removal, exhaust system maintenance, and general chassis component installation/removal
Wheels And Tires:
Wheel bearing maintenance, tire replacement and mounting, spoke maintenance (if applicable), and wheel balancing
Cooling System:
Radiator, cooling fan, coolant specifications and capacity, thermostat, and troubleshooting for overheating issues
Exhaust System:
Exhaust pipe removal/installation, muffler maintenance, and emissions system components
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), spark plug replacement, chain lubrication and adjustment, brake fluid checks and changes, coolant checks and top-ups
Troubleshooting Guides:
Systematic diagnostic procedures for common faults, including engine performance issues, electrical problems, starting difficulties, and braking system anomalies
Major Repairs:
Engine rebuild procedures, cylinder head work, transmission overhauls, suspension overhauls, and electrical system component replacement
Component Disassembly Reassembly:
Step-by-step instructions for removing, inspecting, servicing, and reinstalling all major and minor components
Diagnostic Trouble Codes:
Listing of diagnostic trouble codes (DTCs) and their interpretations, along with recommended corrective actions
Technical Depth
Technical Depth:
Factory-level technical information suitable for professional technicians and experienced DIY mechanics. Includes detailed specifications, torque values, clearances, and advanced diagnostic strategies.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Factory Quality (High resolution, clear text and diagrams)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Features
Zoom Functionality:
Yes
Printability:
Yes
Searchability:
Typically yes for PDF manuals, allowing quick access to specific information
Delivery Speed:
Instant Download
Shipping Cost:
None
⚙️ Engine Specifications
Primary Engine
Engine Type:
Varies by model year. Common configurations include: Single-cylinder, four-stroke (Rotax-built) or Parallel-twin, four-stroke.
Displacement:
Approximately 652 cc for single-cylinder models; later parallel-twin models may have slightly different displacements (e.g., 800 cc for the F700GS/F800GS lineage, but the F650GS nameplate historically refers to the 650cc class).
Bore X Stroke:
For Rotax single: Approx. 100 mm x 83 mm.
Compression Ratio:
Typically around 10.3:1 to 12.0:1 depending on the specific engine variant.
Performance
Horsepower:
Approx. 48-50 hp for Rotax single-cylinder models. Later parallel-twin models have higher outputs.
Torque:
Approx. 60-63 Nm (44-46 lb-ft) for Rotax single-cylinder models.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), often with throttle body diameters around 46mm.
Fuel Type:
Unleaded gasoline, minimum 91 RON.
Lubrication
Oil Type:
Typically SAE 15W-50 synthetic motorcycle oil meeting API SG or higher, JASO MA specifications.
Oil Capacity:
Approx. 2.5 - 3.0 liters (including filter) for single-cylinder Rotax models.
Ignition
Ignition System:
Digital Electronic Ignition (CDI or similar) with dual spark plugs per cylinder (for some Rotax singles).
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
5-speed or 6-speed constant mesh sequential gearbox
Optional
Optional Transmission:
None (Manual transmission is standard)
Features
Clutch Type:
Wet multi-plate clutch, cable-operated
Final Drive:
O-ring sealed chain drive
Fluid Specifications
Transmission Oil:
Motorcycle gear oil or engine oil meeting specific viscosity and API ratings (check manual for precise spec, often same as engine oil).
📐 Dimensions
Exterior
Length:
Varies by model year, typically around 2185 mm (86.0 in) for early Rotax models.
Width:
Varies by model year, often around 890 mm (35.0 in) excluding mirrors.
Height:
Varies by model year, typically around 1260 mm (49.6 in) to the windshield.
Seat Height:
Adjustable or standard height, often around 830-870 mm (32.7-34.3 in), with lower seat options available.
Ground Clearance:
Approx. 170-190 mm (6.7-7.5 in), depending on suspension setup.
Weights
Dry Weight:
Approx. 170-185 kg (375-408 lbs).
Wet Weight:
Approx. 190-205 kg (419-452 lbs) with all fluids.
Gross Vehicle Weight Rating:
Typically around 400 kg (880 lbs).
Cargo
Cargo Capacity:
No integrated cargo capacity; designed for accessory luggage racks and panniers.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for motorcycles in the same way as cars; safety is primarily based on design and features.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on many models, often switchable.
Brake System:
Dual disc front brakes, single disc rear brake. Powerful hydraulic systems.
Lighting:
Halogen headlight, LED taillight and indicators on later models.
Passive Features
Frame Construction:
Steel perimeter frame for rigidity and durability.
Ergonomics:
Designed for rider comfort and control, with an upright riding position.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation typically includes speedometer, tachometer, odometer, trip meter, fuel gauge, and warning lights. Advanced infotainment systems are not standard.
Driver Assistance
Driver Assistance Features:
Optional ABS is the primary driver assistance feature. Some models may have security systems or immobilizers.
Connectivity
Connectivity Features:
No native Bluetooth or smartphone integration; typically requires aftermarket solutions.
Lighting Technology
Lighting Technology:
Standard halogen headlight; later models may feature LED tail lights and turn signals.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,200 miles) or annually, whichever comes first.
Major Service Interval:
Valve clearance checks and adjustments typically around 20,000 km (12,400 miles) or as per manual recommendations. Chain service recommended much more frequently.
Brake Fluid Change:
Every 2 years or as recommended by the manual.
Coolant Change:
Typically every 3-4 years or as specified in the manual.
Fluid Specifications
Fork Oil Type:
SAE 7.5W or 10W suspension fluid (quantity and level height critical, specified in manual).
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water, meeting BMW's specifications.
Known Issues
Known Issues:
Common issues can include regulator/rectifier failures (especially on earlier models), stator failures, occasional ABS sensor issues, and chain/sprockets wear. Fuel pump and injector issues can also occur with high mileage.
Common Wear Items:
Brake pads, clutch plates, chain and sprockets, wheel bearings, tires, and fork seals are typical wear items requiring regular inspection and replacement.
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW Motorrad has a long-standing reputation for engineering excellence, durability, and innovative motorcycle design, particularly in the touring and adventure segments.
Model Evolution
Model Evolution:
The F650GS lineage began with the single-cylinder F650 Funduro (1993-2000), which was then succeeded by the F650GS (1999-2007, Rotax engine). This was later replaced by the F650GS Twin (2008-2012) featuring a parallel-twin engine (which shared DNA with the F800GS), effectively becoming the F700GS in later updates.
Key Single Cylinder Era:
Dominated by the Rotax-built 652cc engine, known for its robustness and torque delivery, making it a popular choice for riders of varying skill levels.
Key Parallel Twin Era:
Introduced a more modern parallel-twin engine, offering increased power and refinement, aligning with the F800 series platform.
Production
Production Locations:
Primarily manufactured in Germany (Berlin-Spandau) and also in Italy (by Aprilia for some early models).
🏆 Awards & Recognition
Recognitions
Recognitions:
The F650GS series has consistently received positive reviews from motorcycle publications for its versatility, reliability, and suitability for both commuting and adventure touring. Specific awards vary by model year and region.
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