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BMW F650GS Service Repair Manual 2000-2007

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The F650GS, produced from 2000 to 2007, is a versatile lightweight adventure touring and dual-sport motorcycle. Known for its torquey Rotax-built engine, comfortable ergonomics, and a steel bridge frame, it...
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BMW F650GS Service Repair Manual 2000-2007
The F650GS, produced from 2000 to 2007, is a versatile lightweight adventure touring and dual-sport motorcycle. Known for its torquey Rotax-built engine, comfortable ergonomics, and a steel bridge frame, it offers a blend of performance suitable for commuting and light off-roading. The first generation (R13) introduced fuel injection and a parallel-twin configuration, building on the legacy of its predecessors. This model is recognized for its dependability and is a solid choice for riders seeking a capable and refined machine. This comprehensive Service Repair Workshop Manual provides detailed guidance for the F650GS (R13) models from 2000 to 2007. It covers essential maintenance procedures, including oil changes, filter replacements, and chain adjustments, as well as in-depth repair instructions for engine, transmission, chassis, and electrical systems. The manual also includes troubleshooting guides and technical specifications, such as torque values and fluid capacities, empowering owners and technicians to maintain and repair the vehicle efficiently and confidently.
🏷️ Basic Information
Identification
Make:
BMW
Model:
F650GS
Model Generation:
1st Generation (R13)
Model Codes:
R13
👋 Introduction
Market Position
Market Segment:
Lightweight Adventure Touring / Dual-Sport Motorcycle
Competitive Analysis
Key Competitors:
Honda Transalp, Kawasaki KLR650, Suzuki DR650
Key Features
Motorcycle Highlights:
Torquey Rotax-built engine, comfortable ergonomics, versatility for commuting and light off-roading
Manual Value Proposition
Manual Benefit:
Empowers owners and technicians to perform diagnostics and repairs confidently and efficiently, saving time and money.
📋 Manual Details
Coverage Areas
Coverage Years:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Regions Covered:
Global
Page Count
Page Count Estimated:
500+
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, fuel injection, ignition, lubrication, cooling, starting, charging
Transmission Systems:
Clutch operation, gearbox disassembly and assembly, final drive maintenance
Chassis Systems:
Front suspension (including telescopic fork), rear suspension (including swingarm and shock absorber), steering, wheels, tires, brakes (front and rear disc brakes)
Electrical Systems:
Wiring diagrams, lighting, instrumentation, battery, starter, alternator, ECU diagnostics
Bodywork And Frame:
Fairings, seat, fuel tank, frame inspection and repair, footpegs
Procedures Included
Maintenance Procedures:
Oil changes, filter replacement, spark plug service, chain adjustment, brake fluid flush, coolant replacement, air filter cleaning/replacement
Repair Procedures:
Engine rebuilds, clutch replacement, suspension overhaul, brake caliper servicing, electrical component troubleshooting and replacement
Troubleshooting Guides:
Diagnostic charts for common problems, symptom-based troubleshooting
Technical Specifications Data:
Torque values, clearances, fluid capacities, electrical specifications, component part numbers
Technical Depth
Depth Of Coverage:
Comprehensive: From basic owner maintenance to full engine and transmission rebuilds
📊 Manual Specifications
File Format
File Format Details:
Digital PDF, searchable text, bookmark functionality
Print Quality
Print Quality:
High-resolution scans, clear diagrams and text
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, parallel-twin cylinder
Engine Displacement:
652 cc (652 cubic centimeters)
Bore X Stroke:
100 mm x 83 mm (3.94 in x 3.27 in)
Compression Ratio:
10.0:1
Valvetrain:
DOHC, 4 valves per cylinder
Power Output Hp:
Approx. 47 hp (35 kW) @ 6,500 rpm (varies slightly by year/market)
Torque Output Lb-Ft:
Approx. 44 lb-ft (60 Nm) @ 5,000 rpm (varies slightly by year/market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Bosch Motronic
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2)
Engine Management
Ignition System:
Digital ignition (CDI)
🔧 Transmission
Standard
Transmission Type:
5-speed manual sequential gearbox
Clutch Type:
Wet multi-plate clutch, cable operated
Final Drive:
O-ring sealed chain drive
Features
Gear Ratios:
Refer to manual for specific gear ratios (e.g., 1st: 2.15, 2nd: 1.75, 3rd: 1.38, 4th: 1.14, 5th: 1.00)
📐 Dimensions
Exterior
Length:
Approx. 2,210 mm (87.0 in)
Width:
Approx. 880 mm (34.6 in) (over handlebars)
Height:
Approx. 1,300 mm (51.2 in) (to windscreen)
Wheelbase:
Approx. 1,523 mm (59.96 in)
Ground Clearance:
Approx. 190 mm (7.5 in)
Weights
Dry Weight:
Approx. 170 kg (375 lbs)
Wet Weight:
Approx. 192 kg (423 lbs)
Max Load Capacity:
Approx. 400 kg (882 lbs)
Fuel Capacity
Fuel Tank Capacity:
17 liters (4.5 US gal)
🛡️ Safety Features
Ratings
Safety Features Overview:
ABS (optional on most models), robust frame, effective braking system
Active Features
Anti Lock Braking System:
Optional BMW Motorrad ABS (anti-lock braking system)
Braking System Front:
Single 300 mm disc, twin-piston caliper
Braking System Rear:
Single 240 mm disc, single-piston caliper
Passive Features
Lighting System:
Halogen headlight, LED tail light
Frame Construction:
Steel bridge frame
💡 Technology Features
Infotainment
Instrumentation:
Digital speedometer, analog tachometer, LCD display for odometer, trip meter, fuel level, coolant temperature, and gear indicator.
Driver Assistance
ABS Availability:
Optional
Connectivity
Diagnostic Interface:
BMW 10-pin diagnostic connector (requires specific adapter for OBD-II or manufacturer-specific diagnostic tools).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or 12 months
Oil Filter Replacement:
At every oil change
Spark Plug Replacement:
Every 20,000 km (12,000 miles)
Air Filter Service:
Inspect every 10,000 km (6,000 miles), clean or replace as needed.
Chain Maintenance:
Lubricate and adjust chain every 1,000 km (600 miles) or as needed.
Fluid Specifications
Engine Oil Type:
SAE 15W-50 API SG or higher, JASO MA certified motorcycle oil. (e.g., BMW Motorrad Advantec Pro 15W-50)
Engine Oil Capacity:
Approx. 2.3 liters (2.4 US qt) with filter change
Coolant Type:
Ethylene glycol-based coolant, mixed 50/50 with distilled water. (e.g., BMW Motorrad Coolant)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch wear, wheel bearings, fork seals, voltage regulator.
Potential Electrical Issues:
Improperly sealed connectors leading to corrosion, rectifier/regulator failure.
Engine Characteristics:
Generally robust Rotax engine, but requires diligent oil level checks and timely maintenance.
📚 Vehicle History
Brand Heritage
Manufacturer History:
BMW Motorrad, established 1916, renowned for engineering and quality motorcycles.
Model Evolution
F650Gs Lineage:
Successor to the F650 Funduro, this generation (R13) introduced fuel injection and a parallel-twin engine configuration for enhanced performance and refinement.
Key Changes 00-07:
Minor updates to styling, suspension, and electrical components across the model years.
Production
Manufacturing Location:
Germany (for engine by Rotax), Assembly in Berlin, Germany.
Production Years Covered
Production Years:
2000-2007
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Praised for versatility, comfort, and reliability as a budget-friendly adventure bike.
Ratings
Industry Perception:
Considered a solid, dependable choice for both commuting and light touring/off-road use.
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