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BMW F650GS Motorcycle Complete Workshop Service Repair Manual 2005 2006 2007

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🏷️ Basic Information Identification Make: BMW Model: F650GS Model Variant: Standard Production Years Covered: 2005, 2006, 2007 Codes Chassis Code: E169 Engine Code: Rotax 4-TEC 👋 Introduction Market Position Segment:...
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Type: Motorcycle
Vendor:
Sku: 166703
BMW F650GS Motorcycle Complete Workshop Service Repair Manual 2005 2006 2007BMW F650GS Motorcycle Complete Workshop Service Repair Manual 2005 2006 2007BMW F650GS Motorcycle Complete Workshop Service Repair Manual 2005 2006 2007BMW F650GS Motorcycle Complete Workshop Service Repair Manual 2005 2006 2007
🏷️ Basic Information
Identification
Make:
BMW
Model:
F650GS
Model Variant:
Standard
Production Years Covered:
2005, 2006, 2007
Codes
Chassis Code:
E169
Engine Code:
Rotax 4-TEC
👋 Introduction
Market Position
Segment:
Adventure Touring / Dual-Sport Motorcycle
Target Audience:
Owners, DIY mechanics, professional workshops
Competitive Analysis
Competitors:
KTM 640 Adventure, Honda Transalp, Kawasaki KLR650
Key Features
Motorcycle Focus:
Versatile, reliable, off-road capable dual-sport motorcycle
Manual Value Proposition:
Enables comprehensive DIY maintenance and repair, saving on labor costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Page Count
Estimated Pages:
300-400+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Clutch, Fuel System, Exhaust System
Chassis:
Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels, Tires
Electrical:
Ignition System, Lighting, Instrumentation, Battery, Charging System, ECU, Wiring Diagrams
Bodywork:
Frame, Fairings, Seat, Fuel Tank, Body Panels, Ergonomics
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Chain Adjustment, Spark Plug Service, Coolant Flush
Troubleshooting:
Diagnostic Fault Codes, Common Problems and Solutions, Electrical System Diagnostics
Repair:
Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Overhaul, Electrical Component Repair
Disassembly Assembly:
Complete step-by-step procedures for all major components
Technical Depth
Depth:
Comprehensive from basic rider maintenance to full engine and gearbox rebuilds
Diagnostic Capabilities:
Includes detailed diagnostic procedures and specifications for fault finding
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval
Print Quality
Printability:
Printable pages for physical reference
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, parallel-twin engine (Rotax E650)
Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
12.0:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower Est:
48 hp @ 6500 rpm
Torque Est:
60 Nm @ 5000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic MA 2.4)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON)
Lubrication
Oil Type Recommendation:
SAE 20W-50 synthetic motorcycle oil
Oil Capacity W Filter:
Approx. 2.5 liters
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet multi-disc, cable-operated
Final Drive:
O-ring sealed chain drive
Transmission Fluid
Fluid Type:
SAE 75W/90 API GL-4 or GL-5 hypoid gear oil
Fluid Capacity:
Approx. 0.7 liters
📐 Dimensions
Exterior
Length:
Approx. 2180 mm
Width Over Handlebars:
Approx. 900 mm
Height Over Seat:
Approx. 1250 mm
Seat Height Laden:
Approx. 830 mm (standard)
Weights
Dry Weight:
Approx. 193 kg
Wet Weight:
Approx. 207 kg
Gross Vehicle Weight Rating:
Approx. 415 kg
Payload Capacity:
Approx. 208 kg
Fuel Capacity:
17.3 liters (including 3.5L reserve)
Fuel Consumption Est:
Approx. 4.5 - 5.5 L/100 km (depending on riding style)
🛡️ Safety Features
Ratings
ABS:
Optional ABS (Anti-lock Braking System) available on some models
Active Features
Braking System Front:
Dual disc, 300 mm diameter, twin-piston calipers
Braking System Rear:
Single disc, 240 mm diameter, single-piston caliper
Passive Features
Lighting:
Halogen Headlight, LED Tail Light, Standard Turn Signals
Instrumentation:
Analog Tachometer, Digital Speedometer, Gear Indicator, Fuel Gauge, Clock, Diagnostic Warning Lights
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic Instrumentation)
Driver Assistance
ABS Availability:
Optional ABS system.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 12 months, whichever comes first
Air Filter Check:
Every 10,000 km
Spark Plug Replacement:
Every 20,000 km
Valve Clearance Check:
Every 20,000 km
Fluid Specifications
Coolant Type:
BMW Motorrad Coolant (glycol-based, phosphate-free) or equivalent
Brake Fluid Type:
DOT 4 brake fluid
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires.
Potential Issues:
Water pump seal leaks (though less common on this generation), starter motor issues.
Electrical Concerns:
Wiring harness chafing at specific points (detailed in manual).
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Motorcycle Division History:
Long history of producing high-quality, innovative motorcycles.
Model Evolution
F650Gs Lineage:
Successor to the F650 Funduro, it represented a significant update and refinement.
Generation Details:
This generation (E169) marked the transition to fuel injection and further mechanical refinements.
Production
Manufacturing Location:
Germany (assembled at BMW Motorrad's Berlin plant)
Production Period:
2005-2007 for this specific manual coverage.
🏆 Awards & Recognition
Recognitions
Model Awards:
Generally praised for its versatility, comfort for its class, and reliability.
Ratings
Owner Satisfaction:
High owner satisfaction for its dual-purpose capabilities and durability.
Certifications
Emissions Standards:
Meets prevailing emissions standards for its model years.
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