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BMW K 1200LT (K1200 LT) Motorcycle Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K 1200 LT Model Designation: K1200 LT Vehicle Type: Motorcycle 👋 Introduction Market Position Market Position: The BMW K 1200 LT was positioned...
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Type: Motorcycle
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Sku: 225533
BMW K 1200LT (K1200 LT) Motorcycle Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K 1200 LT
Model Designation:
K1200 LT
Vehicle Type:
Motorcycle
👋 Introduction
Market Position
Market Position:
The BMW K 1200 LT was positioned as a premium, luxury touring motorcycle, designed for long-distance comfort and performance. This manual serves as an invaluable resource for owners and independent workshops seeking to maintain and repair this sophisticated machine.
Competitive Analysis
Competitive Analysis:
Competed against other high-end touring motorcycles from brands like Honda (Gold Wing), Harley-Davidson (Electra Glide), and Yamaha (Royal Star Tour Deluxe) in its segment, emphasizing its German engineering, advanced technology, and comfortable rider experience.
Key Features
Key Features:
Comprehensive coverage of all major mechanical, electrical, and chassis systems. Step-by-step instructions and abundant illustrations facilitate DIY repairs and diagnostics. Offers significant cost savings compared to dealership service. Instant download eliminates shipping delays and costs.
Target Audience
Target Audience:
Owners of the BMW K 1200 LT seeking to perform their own maintenance and repairs, as well as independent motorcycle repair shops and technicians.
📋 Manual Details
Coverage
Coverage Areas:
General Information, Maintenance Schedule, Motor, Engine, Fuel Tank & Lines, Engine Electrics, Radiator, Exhaust System, Clutch, Gearbox, Front Fork, Brakes, Steering, Wheels & Tires, Frame, Equipment, Seat, Instruments, Lights, Radios & Optional Extras, Plus Much More
Page Count
Page Count:
452
Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems
Systems Covered:
Engine mechanicals (including cylinder head, crankshaft, pistons, connecting rods), fuel system (injection, fuel pump, lines), ignition system, cooling system (radiator, thermostat, fan), exhaust system, clutch (hydraulic operation), transmission (gearbox, shaft drive), suspension (front fork, rear shock absorber), braking system (ABS, calipers, master cylinders), steering system, wheels, tires, frame, electrical system (wiring harness, starter, charging system), lighting, instruments, comfort equipment (heated grips/seats if applicable), audio systems (radio, speakers), and associated accessories.
Procedures
Procedures Included:
Routine maintenance (oil changes, filter replacements, valve clearance checks, spark plug replacement), diagnostic procedures, troubleshooting common issues, component removal and installation, internal engine repairs, gearbox overhauls, clutch service, brake system bleeding and repair, suspension adjustments and rebuilds, electrical system testing and repair, fuel system cleaning and inspection, exhaust system repairs, and wheel/tire maintenance.
Depth
Technical Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic steps and electrical schematics.
Diagnostic Tools
Diagnostic Tools Covered:
While not explicitly listing specific diagnostic tools, the manual details procedures that imply the use of standard automotive diagnostic tools (multimeter, pressure gauges) and potentially BMW's proprietary diagnostic systems.
Troubleshooting
Troubleshooting Section:
Includes a dedicated section for troubleshooting common faults across various systems, with symptoms, causes, and corrective actions.
Electrical Diagrams
Electrical Schematics Included:
Yes, comprehensive wiring diagrams for all electrical systems are included, crucial for troubleshooting.
📊 Manual Specifications
File Details
File Format:
PDF (Portable Document Format)
Printability
Print Quality:
All pages are printable, allowing for workshop use.
Binding
Binding Type:
N/A (Digital Download)
Paper
Paper Type:
N/A (Digital Download)
Usability
Searchable Text:
PDF format typically allows for text searching of keywords and phrases, enhancing usability for finding specific information quickly.
Illustrations:
Contains a large number of pictures and diagrams to aid in understanding procedures and component identification.
Instruction Style:
Easy to follow, step-by-step instructions suitable for various skill levels.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, flat-four cylinder engine
Displacement:
1171 cc (later models 1200cc)
Bore X Stroke:
70.5 mm x 75 mm (for 1171cc)
Compression Ratio:
10.0:1
Performance
Horsepower:
Approx. 98 HP @ 6750 RPM (for 1171cc)
Torque:
Approx. 117 Nm (86 lb-ft) @ 5250 RPM (for 1171cc)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (BMW Synlever)
Fuel Type:
Unleaded premium gasoline (min. 95 RON)
Lubrication
Oil Type:
SAE 15W-50 Synthetic Motorcycle Oil (refer to manual for exact specifications and BMW approval codes)
Cooling
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (BMW recommends specific coolant)
🔧 Transmission
Gearbox
Transmission Type:
5-speed manual transmission with constant mesh gears
Final Drive:
Shaft drive
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Transmission Oil:
SAE 75W-90 GL-5 Hypoid Gear Oil (refer to manual for exact specifications)
📐 Dimensions
Exterior
Length:
Approx. 2425 mm (95.5 in)
Width:
Approx. 945 mm (37.2 in) (including mirrors)
Height:
Approx. 1550 mm (61.0 in) (including windshield)
Weights
Dry Weight:
Approx. 315 kg (694 lbs)
Gross Vehicle Weight Rating:
Approx. 510 kg (1124 lbs)
Fuel Tank Capacity:
24 Liters (6.3 US gal)
🛡️ Safety Features
Ratings
Safety Features Standard:
Integral ABS (Anti-lock Braking System), optional traction control (ASC).
Active Features
Active Safety Features:
Powerful, integrated braking system with ABS, ensuring controlled deceleration even in emergency situations. Stable chassis and suspension design for predictable handling.
Passive Features
Passive Safety Features:
Robust frame construction, comprehensive fairing for rider protection from elements and debris.
💡 Technology Features
Infotainment
Infotainment System:
Often equipped with an integrated radio/cassette or CD player, handlebar-mounted controls, and speakers. Later models may feature more advanced audio systems. The manual covers operation and troubleshooting.
Comfort Features
Comfort Features:
Adjustable electric windshield, heated grips, heated rider and passenger seats, cruise control, reverse gear (electric assist), ample luggage capacity (top case and saddlebags).
Driver Assistance
Driver Assistance Systems:
Integral ABS, optional Automatic Stability Control (ASC) on some models, cruise control.
Connectivity
Connectivity Features:
Primarily focused on audio system integration. No modern smartphone integration or GPS unless added aftermarket, but the manual covers the factory radio and speaker systems.
🔧 Maintenance
Service Intervals
Major Service Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first. This includes checks on steering head bearings, rear drive oil, brake fluid, and general inspection. Valve clearance checks are usually at 20,000 km (12,000 miles).
Fluid Specifications
Engine Oil Capacity:
Approx. 4.0 Liters (4.2 US qt) with filter change
Brake Fluid Type:
DOT 4 (refer to manual for specific BMW recommendation)
Coolant Capacity:
Approx. 2.8 Liters (2.9 US qt)
Final Drive Oil Capacity:
Approx. 0.22 Liters (0.23 US qt)
Known Issues
Known Issues:
Potential for alternator/rectifier failure, fuel pump issues, ABS sensor problems, and general wear on high-mileage components. The manual provides diagnostic and repair procedures for these common concerns.
Filters
Oil Filter Part Number:
BMW Part Number 11 42 1 450 836 (or equivalent aftermarket)
Air Filter Part Number:
BMW Part Number 13 72 1 459 632 (or equivalent aftermarket)
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW Motorrad has a long and distinguished history, known for engineering excellence, innovation, and producing high-quality motorcycles with a focus on performance, comfort, and reliability, particularly in the touring segment.
Model Evolution
Model Evolution:
The K 1200 LT debuted in 1997 as the flagship luxury tourer, succeeding the K 1100 LT. It was built upon BMW's innovative K-series transverse-mounted engine architecture. It received updates over its production run, including engine displacement increases and feature enhancements, before being replaced by the K 1600 series.
Production
Production Years:
1997 - 2009 (spanning multiple model year revisions)
📄 Vehicle Specs
Chassis
Frame Type:
Aluminum beam frame
Suspension Front
Front Suspension Type:
BMW Duolever front suspension
Front Suspension Travel:
Approx. 115 mm (4.5 in)
Suspension Rear
Rear Suspension Type:
Paralever rear suspension with single shock absorber
Rear Suspension Travel:
Approx. 135 mm (5.3 in)
Brakes Front
Front Brake Type:
Dual 320 mm (12.6 in) discs with four-piston calipers
Brakes Rear
Rear Brake Type:
Single 284 mm (11.2 in) disc with a dual-piston caliper
Wheels
Front Wheel Size:
3.50 x 17 inches
Rear Wheel Size:
5.00 x 17 inches
Tires
Front Tire Size:
120/70 ZR 17
Rear Tire Size:
170/70 ZR 17
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