Description:
The BMW K1100LT and K1100RS represent BMW's flagship touring and sport-touring motorcycles of the early to mid-1990s, known for their distinctive boxer-twin (actually inline-four) engine configuration and robust build quality. This manual targets owners and independent workshops seeking professional-level repair and maintenance capabilities.
Context:
Competed with other premium touring and sport-touring motorcycles from brands like Honda (ST series), Yamaha (FJ series), Kawasaki (GTR series), and Moto Guzzi. BMW's unique engineering, especially the K-series engine layout and shaft drive, set it apart.
Value Proposition:
Provides comprehensive, factory-authorized procedures and specifications, enabling in-depth troubleshooting and repair that is essential for maintaining these complex German machines.
Engine:
Complete teardown, assembly, diagnosis, and tuning of the K1100 engine
Fuel System:
Bosch Motronic fuel injection system, fuel pump, injectors, pressure regulator, sensors
Ignition System:
Electronic ignition, coil packs, timing adjustments, diagnostic procedures
Transmission:
Gearbox overhaul, clutch replacement, lubrication, troubleshooting
Drivetrain:
Shaft drive system, universal joint, final drive unit maintenance and repair
Brakes:
ABS II system (where applicable), hydraulic system bleeding, pad and disc replacement, caliper service
Suspension:
Front fork overhaul (including oil and seal replacement), rear monoshock absorber service and adjustment
Electrical System:
Wiring diagrams, starter system, charging system, lighting, instrumentation, fuses, relays
Cooling System:
Radiator, coolant, fan, thermostat service and troubleshooting
Exhaust System:
Muffler, catalytic converter, header pipe inspection and replacement
Bodywork And Frame:
Fairing removal and installation, seat, tank, panel components, frame inspection
Preventative Maintenance:
Scheduled maintenance tasks, lubrication points, fluid checks
Diagnostic Procedures:
Troubleshooting guides for common and uncommon issues, fault code interpretation (if applicable)
Repair Procedures:
Step-by-step instructions for component replacement and repair
Overhaul Procedures:
Detailed instructions for complete engine and transmission rebuilds
Adjustment Procedures:
Valve clearance adjustment, throttle cable adjustment, idle speed setting
Specifications And Tolerances:
Torque values, clearances, and critical dimensions for all components
Troubleshooting Guides:
Comprehensive troubleshooting flowcharts and symptom-based diagnostic trees.
Electrical Diagnostics:
Detailed wiring diagrams with component identification and troubleshooting steps for electrical faults.
Torque Specifications:
Exact torque values for all fasteners, critical for engine and chassis integrity.
Special Tools:
Identification and usage instructions for any specialized BMW tools required for specific repairs.
Depth:
Comprehensive, covering everything from basic oil changes to complete engine and electrical system overhauls.
Engine Rebuild:
Detailed steps for crankshaft, connecting rod, piston, and cylinder head overhaul.
Transmission Overhaul:
Procedures for gearbox disassembly, gear inspection, bearing replacement, and reassembly.
ABS System Service:
Specific procedures for bleeding the ABS system, checking hydraulic pressures, and component testing.
Classification:
Workshop Manual / Repair Manual
Configuration:
1093cc, 16-valve, Inline-Four Cylinder, DOHC
Bore X Stroke:
72.0 mm x 67.5 mm
Horsepower:
Approximately 100 hp (74 kW) @ 7500 rpm
Torque:
Approximately 101 Nm (74 lb-ft) @ 6000 rpm
System:
Bosch Motronic Electronic Fuel Injection (EFI) with sequential port injection
Fuel Type:
Unleaded gasoline (95 RON recommended)
Engine Family:
BMW K-series Inline-Four
Valvetrain:
Dual Overhead Camshafts (DOHC), 4 valves per cylinder, shim-adjusted valve clearance
Instrumentation:
Analog speedometer, tachometer, fuel gauge, coolant temperature gauge, gear indicator, clock, hazard warning light.
ABS:
ABS II (Anti-lock Braking System) was a significant technological feature available on these models, enhancing braking safety.
Diagnostics:
The manual would cover diagnostic procedures for the Motronic system, which could involve proprietary BMW diagnostic tools of the era or manual testing methods.
Oil Change:
Every 10,000 km or annually, whichever comes first (refer to manual for exact intervals and oil type)
Valve Check:
Every 20,000 km or as specified in the manual
Spark Plugs:
Replacement typically every 20,000-30,000 km
Engine Oil:
SAE 20W-50 API SG or higher (check manual for specific BMW approval)
Engine Oil Capacity:
Approx. 4.0 liters (4.2 US quarts) with filter change
Transmission Oil:
SAE 75W-90 API GL-4 or GL-5 (refer to manual for specific recommendation)
Final Drive Oil:
SAE 75W-90 API GL-4 or GL-5 (refer to manual for specific recommendation)
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors (BMW recommended or equivalent)
Fuel Pump:
Older fuel pumps can become weak or fail, leading to starting issues or poor performance.
Hall Sender Unit:
Failure of the Hall sender unit can cause intermittent running or no-start conditions.
Electrical Connectors:
Corrosion or loose connections in the wiring harness can lead to various electrical gremlins.
Clutch Slave Cylinder:
Leaking clutch slave cylinder can affect clutch operation.
Fork Seals:
Leaking front fork seals are a common maintenance item.
Coolant Capacity:
Approx. 3.0 liters (3.2 US quarts)
Fuel Tank Capacity:
K1100LT: 21 liters (5.5 US gal); K1100RS: 21 liters (5.5 US gal)
Front Tire:
Typically 120/70 ZR17 (check specific model and original fitment)
Rear Tire:
Typically 170/60 ZR17 (check specific model and original fitment)