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BMW K1200 K1200LT 2002 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Year: 2002 Product Type: Service Repair Workshop Manual Codes Chassis Code: K589 👋 Introduction Market Position Segment: Luxury Touring Motorcycle Target Audience:...
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Type: Motorcycle
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BMW K1200 K1200LT 2002 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Year:
2002
Product Type:
Service Repair Workshop Manual
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Segment:
Luxury Touring Motorcycle
Target Audience:
Long-distance riders, touring enthusiasts, luxury motorcycle owners
Competitive Analysis
Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide, Kawasaki Voyager
Key Features
Design:
Spacious, comfortable, aerodynamic touring platform with extensive fairing and storage
Comfort:
Features include heated seat, heated grips, adjustable power windshield, and passenger amenities
Technology:
Advanced ABS II braking, cruise control, integrated audio system
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, repair, and maintenance
Secondary Coverage:
Troubleshooting, diagnostics, wiring diagrams
Page Count
Estimated Pages:
500+
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Full disassembly, assembly, tuning, and diagnostics of the K1200 engine
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle bodies
Ignition System:
Ignition coils, spark plugs, ECU control
Transmission:
Clutch, gearbox, final drive (shaft drive) maintenance and repair
Brakes:
ABS II system, hydraulic components, brake fluid flush, pad and rotor replacement
Suspension:
Front fork (Telelever), rear monoshock, adjustments, seals, fluid changes
Electrical System:
Full wiring diagrams, battery, charging system, starter, lighting, instrumentation
Bodywork And Frame:
Fairings, seating, storage compartments, chassis components
Cooling System:
Radiator, coolant, fan, thermostat
Exhaust System:
Catalytic converter, mufflers, lambda sensors
Comfort Systems:
Heated grips and seat, power windshield, cruise control
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug checks, fluid checks and changes
Troubleshooting:
Diagnostic charts, common problem identification and solutions
Repair:
Step-by-step instructions for component repair and replacement
Rebuilds:
Complete engine and gearbox rebuild procedures
Diagnostics:
On-board diagnostics (OBD) interpretation, fault code lookup
Adjustments:
Valve clearance, throttle cable, clutch cable adjustments
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and experienced enthusiasts
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable text, printable pages
Print Quality
Quality:
N/A (Digital Product)
Binding Type
Type:
N/A (Digital Product)
Paper Type
Type:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
77.6 mm x 64 mm (3.06 in x 2.52 in)
Compression Ratio:
10.0:1
Cooling System:
Liquid-cooled
Performance
Horsepower:
98 hp (73 kW) @ 6750 rpm (approximate, may vary slightly by market/tuning)
Torque:
84 lb-ft (114 Nm) @ 5250 rpm (approximate)
Fuel System
System:
Electronic Fuel Injection (EFI) with dual throttle bodies per cylinder
Fuel Type:
Unleaded premium gasoline (95 RON / 91 AKI)
Fuel Tank Capacity:
24 liters (6.3 US gal)
🔧 Transmission
Standard
Type:
5-speed manual gearbox
Clutch:
Hydraulically operated, multi-plate wet clutch
Final Drive:
Shaft drive
Features
Smoothness:
Designed for smooth power delivery suitable for touring
📐 Dimensions
Exterior
Length:
2466 mm (97.1 in)
Width:
970 mm (38.2 in) at handlebars
Height:
1600 mm (63.0 in) at windshield top (adjustable)
Wheelbase:
1625 mm (64.0 in)
Weights
Dry Weight:
322 kg (710 lbs)
Wet Weight:
347 kg (765 lbs) (approximate, fully fueled and with standard equipment)
🛡️ Safety Features
Ratings
ABS:
BMW Motorrad ABS II (Anti-lock Braking System), integrated with braking system
Active Features
Braking:
Linked braking system, front and rear independently controlled by rider, ABS intervention
Lighting:
Halogen headlights, LED taillight
Passive Features
Chassis Design:
Sturdy frame and fairing for rider protection
Wind Protection:
Extensive aerodynamic fairing for reduced rider fatigue
💡 Technology Features
Infotainment
Audio System:
Integrated 4-speaker sound system with radio, CD player, and provision for auxiliary input or satellite radio.
Controls:
Handlebar-mounted controls for audio and cruise control.
Driver Assistance
Cruise Control:
Electronic cruise control system for effortless long-distance riding.
Connectivity
Accessories:
Pre-wired for optional accessories like GPS navigation systems.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km (6,000 miles) or annually
Oil Filter Replacement:
With every oil change
Spark Plug Replacement:
Every 20,000 km (12,000 miles)
Air Filter Replacement:
Every 20,000 km (12,000 miles) or as needed based on conditions
Brake Fluid Flush:
Every 2 years
Coolant Change:
Every 3 years or 30,000 km (18,000 miles)
Fluid Specifications
Engine Oil:
BMW Motorrad recommended or equivalent: SAE 5W-40 or 10W-40 Synthetic Motorcycle Oil. Capacity: 4.0 liters (4.2 US qt) with filter change.
Brake Fluid:
DOT 4, low viscosity synthetic brake fluid
Coolant:
BMW Advanced Antifreeze/Coolant or equivalent ethylene glycol-based coolant (50/50 mix with distilled water)
Final Drive Oil:
API GL-5 SAE 80W-90 Hypoid Gear Oil. Capacity: Approx. 0.25 liters (0.26 US qt)
Known Issues
Electrical Connections:
Corrosion or loose connections, particularly in lighting and accessory wiring harnesses. The manual provides detailed troubleshooting for these.
Clutch Actuator:
Occasional issues with the hydraulic clutch actuator seal or fluid leaks. Manual covers inspection and replacement.
ABS System:
Rare issues with ABS modulator or sensor malfunctions. Manual provides diagnostic procedures.
Water Pump Seal:
Potential for weep from the water pump seal over time. Manual details inspection and replacement.
📚 Vehicle History
Brand Heritage
Origin:
BMW Motorrad, a division of Bayerische Motoren Werke AG, known for engineering excellence and premium motorcycles.
Model Evolution
Predecessors:
Evolved from the K1100LT, featuring an enlarged engine and updated features.
Generation:
The K1200LT represented the pinnacle of BMW's touring offerings for its era.
Production
Production Years:
1999-2009 (with updates in between)
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Market Reputation:
Widely recognized as a benchmark for luxury touring motorcycles, praised for comfort, stability, and features.
Ratings
Motorcycle Press:
Consistently received high marks in reviews from major motorcycle publications for its touring capabilities.
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