Segment:
Luxury Sport Touring Motorcycle
Target Audience:
Enthusiasts and touring riders seeking a comfortable, powerful, and technologically advanced motorcycle for long-distance travel and spirited riding.
Rivals:
Competed against other premium sport-touring motorcycles of its era, offering a blend of performance, comfort, and advanced technology.
Distinguishing Features:
Known for its potent inline-four engine, comfortable ergonomics for long-distance riding, and sophisticated engineering characteristic of BMW motorcycles. Often equipped with features like ABS and adjustable suspension.
Model Years Covered:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Scope:
Covers all aspects of vehicle repair, maintenance, adjustment, and troubleshooting.
Type:
Workshop Service Repair Manual
Compatibility:
Compatible with Windows, Mac, and Linux operating systems. Requires Adobe Reader.
Engine:
Comprehensive coverage including disassembly, assembly, inspection, and repair of engine components, cooling system, lubrication system, and fuel system.
Transmission:
Detailed procedures for clutch operation, gearbox disassembly and assembly, and final drive maintenance.
Electrical:
Extensive wiring diagrams, troubleshooting guides for ignition system, lighting, instrumentation, battery, charging system, and electronic control units (ECUs).
Chassis And Suspension:
Includes front fork assembly (including ABS variations), rear shock absorber, swingarm, steering system, and wheel bearings.
Brakes:
Complete coverage of front and rear braking systems, including ABS diagnostics and servicing, brake fluid replacement, caliper overhaul, and disc inspection.
Bodywork And Frame:
Procedures for fairing removal and installation, seat assembly, fuel tank, and general bodywork adjustments.
Fuel System:
Includes fuel pump, injectors, fuel pressure regulator, fuel filter replacement, and fuel tank servicing.
Cooling System:
Radiator, fan, water pump, thermostat, coolant hoses, and bleed procedures.
Exhaust System:
Inspection and potential repair or replacement of exhaust components.
Lubrication System:
Oil sump, oil filter, oil pump, and lubrication passages.
Maintenance:
Scheduled maintenance tasks, fluid level checks, lubrication points, filter replacements, and general upkeep procedures.
Troubleshooting:
Diagnostic flowcharts and troubleshooting guides for common performance issues, electrical faults, and mechanical problems.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly, including overhaul procedures.
Adjustment:
Detailed procedures for adjusting throttle cables, clutch, brakes, and suspension settings.
Installation And Removal:
Guidance on the correct procedures for removing and installing major components and sub-assemblies.
Electrical Diagnostics:
Step-by-step troubleshooting for electrical issues using wiring diagrams and component testing methods.
Rebuilding Procedures:
Includes detailed procedures for rebuilding major components like the engine, transmission, and suspension.
Depth:
Comprehensive, covering everything from basic maintenance and routine checks to complete engine rebuilds, electrical system diagnostics, and advanced troubleshooting. Includes factory specifications, wear limits, and torque values.
Diagnostic Procedures:
Includes detailed diagnostic procedures for engine management, ABS systems, and electrical faults.
Pictorial Diagrams:
Includes detailed illustrations, exploded diagrams, drawings, and photos to guide through service procedures.
Special Tools:
References specific BMW special service tool numbers required for various repair and adjustment operations.
Specifications Lists:
Provides comprehensive specification lists including tightening torques, wear limits, and allowable tolerances for various components.
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Refer to manual for exact specifications.
Major Service Interval:
Valve clearance checks and adjustments typically every 20,000 km (12,000 miles). Refer to manual for specific intervals.
Brake Fluid Change Interval:
Typically every 2 years, or as specified by BMW. Refer to manual.
Spark Plug Replacement Interval:
Refer to manual for specific interval, often around 10,000-20,000 km.
Engine Oil:
BMW recommends specific synthetic oils, typically SAE 5W-40 or 10W-40, meeting API SJ/SL or JASO MA standards. Exact specification in manual.
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid. Refer to manual for exact specification and bleeding procedures.
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors. BMW recommends specific coolant mixtures. Refer to manual for ratio and type.
Transmission Oil:
Refer to manual for specific gear oil type and capacity for the gearbox and final drive. Typically a GL-4 or GL-5 gear oil.
Common Problems:
Potential issues can include alternator output fluctuations, ABS sensor faults, clutch slave cylinder leaks, and occasional fuel pump issues. Routine maintenance is key to preventing most problems.
Wear Items:
Brake pads, brake discs, tires, clutch plates, and suspension bushings are common wear items that require regular inspection and replacement.
