🏷️ Basic Information

Make:

BMW

Model:

K1200RS

Model Designation:

K589

Product Type:

Service and Repair Manual

Manual Provider:

FORESTMAN solutions

👋 Introduction

Motorcycle Segment:

Sport Touring / Grand Touring Motorcycle

Target Audience:

Long-distance touring riders, performance-oriented riders seeking comfort and speed.

Key Competitors:

Honda ST1100/ST1300, Yamaha FJR1300, Kawasaki GTR1400, Triumph Trophy.

Aerodynamics:

Distinctive aerodynamic fairing designed for wind protection.

Engine Layout:

Longitudinal inline-four cylinder engine, a signature of BMW's K-series.

Drivetrain:

Shaft drive, providing low maintenance and smooth power delivery.

Customer Service Focus:

FORESTMAN solutions emphasizes customer satisfaction and post-purchase support.

📋 Manual Details

Manual Coverage Scope:

Comprehensive service and repair coverage for the BMW K1200RS

Specific Systems Covered:

Engine, Fuel System, Ignition System, Exhaust System, Transmission, Clutch, Driveshaft, Final Drive, Suspension (Front and Rear), Brakes (ABS optional), Electrical System, Bodywork, Fairings, Instrumentation, Wheels, Tires, Diagnostic Procedures

Estimated Page Count:

Approximately 400-600 pages (typical for this model's service manual)

Manual Type:

Workshop Manual / Service Manual

Language:

Likely English, but may include other languages depending on source

Format:

Digital (likely PDF) with potential for printed version

📖 Manual Coverage

Engine Mechanical:

Detailed disassembly, inspection, and reassembly of engine components including cylinders, pistons, crankshaft, camshafts, valves, timing chain, oil pump.

Fuel System:

Coverage of fuel injection system, fuel pump, injectors, fuel pressure regulator, throttle body, and associated sensors.

Ignition System:

Information on ignition coils, spark plugs, ECU control, and timing.

Transmission And Drivetrain:

Service procedures for the gearbox, clutch assembly, driveshaft, and final drive unit including oil changes and component replacements.

Suspension And Steering:

Detailed instructions for front fork maintenance (oil changes, seal replacement), rear shock absorber service, and steering head bearing adjustments.

Braking System:

Brake pad replacement, caliper service, fluid bleeding, ABS system diagnostics (if equipped), and component wear specifications.

Electrical System:

Wiring diagrams, troubleshooting guides for lighting, ignition, charging system, starter motor, instrumentation, and ECU diagnostics.

Bodywork And Fairings:

Instructions for fairing removal and installation, seat removal, and other exterior trim.

Scheduled Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, brake fluid replacement, final drive oil change, valve clearance checks.

Diagnostic Procedures:

Troubleshooting flowcharts, common fault diagnosis, and methods for identifying issues with engine, electrical, and fuel systems.

Repair Procedures:

Step-by-step guides for component removal, repair, and reinstallation for all major mechanical and electrical systems.

Disassembly And Reassembly:

Complete instructions for complete engine teardown, gearbox overhaul, and suspension rebuilds.

Special Tool Identification:

Identification and usage instructions for specific BMW tools required for certain procedures.

Diagnostic Capability:

Advanced diagnostic procedures, including interpretation of error codes and sensor data (may require specific diagnostic tools).

Rebuild Level:

Full engine and transmission rebuild specifications, including tolerances and torque values.

Electrical Diagrams:

Detailed and comprehensive wiring schematics for all electrical systems.

📊 Manual Specifications

Digital Format:

PDF (Portable Document Format), typically optimized for digital viewing and printing.

Searchability:

Likely contains searchable text for quick information retrieval.

Digital Rendering:

High-resolution images, diagrams, and schematics for clarity.

Physical Format If Offered:

Spiral-bound or perfect-bound for durability (if printed).

Physical Format If Offered:

Durable, matte finish paper suitable for workshop environments (if printed).

⚙️ Engine Specifications

Engine Type:

Four-stroke, inline four-cylinder

Displacement:

1171 cc (from 1997-2000), 1172 cc (from 2001)

Bore X Stroke:

74.0 mm x 67.0 mm (1171 cc), 74.0 mm x 68.0 mm (1172 cc)

Compression Ratio:

10.5:1

Valve Train:

DOHC, 4 valves per cylinder

Cooling System:

Liquid-cooled

Horsepower Peak:

Approx. 125 hp (92 kW) @ 8500 rpm (varies slightly by year/tuning)

Torque Peak:

Approx. 117 Nm (86 lb-ft) @ 6750 rpm (varies slightly by year/tuning)

Fuel Delivery:

Electronic Fuel Injection (Bosch Motronic)

Fuel Type:

Unleaded Premium (95 RON or higher recommended)

Engine Oil Type:

SAE 15W-40 or 20W-50, API SG or higher, JASO MA compliant motorcycle oil

Engine Oil Capacity:

Approx. 4.5 liters (4.8 US qt) with filter change

🔧 Transmission

Transmission Type:

Constant mesh 6-speed manual gearbox

Clutch Type:

Hydraulically operated multi-plate wet clutch

Final Drive:

Shaft drive

Gearbox Oil Type:

SAE 75W-90, API GL-5 gear oil

Final Drive Oil Capacity:

Approx. 180 ml (0.19 US qt)

📐 Dimensions

Length:

Approx. 2245 mm (88.4 in)

Width:

Approx. 905 mm (35.6 in) at handlebars

Height:

Approx. 1430 mm (56.3 in) at seat, 1330 mm (52.4 in) at windshield (adjustable)

Dry Weight:

Approx. 275 kg (606 lbs)

Gross Vehicle Weight Rating:

Approx. 500 kg (1102 lbs)

Fuel Tank Capacity:

24 liters (6.3 US gal), including approx. 4 liters (1.1 US gal) reserve

🛡️ Safety Features

ABS System:

BMW Integral ABS (optional on earlier models, standard on later ones)

Braking System Design:

Dual front discs with 4-piston calipers, single rear disc with 2-piston caliper.

Lighting:

Halogen headlight, LED taillight, integrated turn signals.

Chassis Construction:

Integral frame concept with high torsional rigidity.

💡 Technology Features

Instrumentation:

Analog tachometer and speedometer, digital display for fuel level, gear position, odometer, trip meter, clock, and warning lights.

Audio System:

Optional integrated radio/cassette or CD player (early models), pre-wired for accessories.

ABS:

BMW Integral ABS (Anti-lock Braking System) available as an option or standard.

Diagnostic Port:

BMW proprietary diagnostic connector for use with compatible diagnostic tools.

🔧 Maintenance

Oil And Filter Change:

Every 10,000 km (6,000 miles) or annually

Air Filter Inspection:

Every 10,000 km (6,000 miles), replace as needed

Spark Plug Replacement:

Every 20,000 km (12,000 miles)

Brake Fluid Replacement:

Every 2 years

Final Drive Oil Change:

Every 20,000 km (12,000 miles)

Valve Clearance Check:

Every 20,000 km (12,000 miles)

Brake Fluid Type:

DOT 4

Coolant Type:

BMW approved ethylene glycol based coolant (e.g., BMW Antifreeze -80°C)

Typical Wear Items:

Clutch wear, brake pad wear, suspension seals, regulator/rectifier failures (pre-2001 models).

Common Faults:

Occasional electrical gremlins, fuel pump issues, ABS sensor problems.

📚 Vehicle History

Brand Legacy:

BMW Motorrad, renowned for engineering, durability, and rider comfort.

Introduction Year:

1996

Major Updates:

Engine displacement increase to 1172cc in 2001, updated ABS system, minor styling and ergonomic changes over its production run.

Production End Year:

2004 (replaced by K1200GT and K1200R)

Manufacturing Location:

Berlin, Germany

🏆 Awards & Recognition

Industry Accolades:

Praised for its comfortable ergonomics, powerful engine, and long-distance capabilities, often cited as a benchmark in the sport-touring segment of its era.