2002-2009 BMW K1200GT/K1200R/K1200S Motorbike Workshop Repair Service Manual Best

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🏷️ Basic Information Identification Make: BMW Model: K1200GT, K1200R, K1200S Applicable Model Years: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 Engine Code General: K1200 Chassis Code General: K1200 👋...

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Type: Motorcycle

Vendor:

Sku: 322105

Tags: 2002 2003 2004 2005 2006 2007 2008 2009 BMW Cars Featured K1200GT K1200R K1200S Motorcycle Z Models

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

K1200GT, K1200R, K1200S

Applicable Model Years:

2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009

Engine Code General:

K1200

Chassis Code General:

K1200

👋 Introduction

Market Position

Target Audience:

BMW K1200 series owners, independent repair shops, DIY enthusiasts

Competitive Analysis

Manual Advantage:

Comprehensive, multilingual, digitally accessible, detailed technical depth.

Key Features

Instant Access:

Immediate download provides quick access to critical repair information.

User Friendliness:

Easy to view and print, no advanced computer skills required.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Repair Service Manual

Coverage Scope:

Comprehensive repair, maintenance, rebuild, refurbishment, and restoration

Diagnostic Procedures:

Included

Repair Procedures:

Covered in great detail

Page Count

Page Count Estimate:

N/A (Digital Download - comprehensive coverage)

Language

Languages:

English, German, Spanish, French, Italian, Dutch, Japanese, Greek, Portuguese

Format

Delivery Method:

Instant Download

File Type:

ISO/EXE

Compatibility:

All Versions of Windows

📖 Manual Coverage

Systems Covered

Engine:

Full service, troubleshooting, and overhaul procedures for the K1200 engine series.

Fuel System:

Fuel injection system diagnostics, cleaning, and component replacement.

Ignition System:

Ignition timing, coil diagnosis, spark plug service.

Cooling System:

Radiator, fan, coolant flow, thermostat, and water pump service.

Exhaust System:

Catalytic converter, mufflers, and exhaust manifold inspection and repair.

Transmission:

Gearbox servicing, clutch operation, and drive shaft maintenance.

Chassis And Frame:

Frame inspection, suspension component service, steering head bearing maintenance.

Front Suspension:

Duolever front suspension system diagnostics and repair.

Rear Suspension:

Paralever rear suspension system servicing and adjustment.

Brakes:

ABS system diagnostics, brake fluid service, caliper and rotor maintenance, servo-assisted braking system.

Wheels And Tires:

Tire pressure monitoring, wheel bearing service, tire replacement guidelines.

Electrical System:

Full wiring diagrams, ECU troubleshooting, lighting system, starter motor, alternator.

Lighting System:

Headlight, taillight, turn signal, and dashboard illumination service.

Instrumentation And Controls:

Dashboard functions, switchgear operation, lever adjustments.

Bodywork And Fairings:

Panel removal, installation, and cosmetic repair procedures.

Seats And Ergonomics:

Seat adjustment, rider comfort considerations.

Storage Compartments:

Accessing and maintaining storage areas.

Procedures Included

Scheduled Maintenance:

Detailed maintenance schedules and procedures.

Troubleshooting:

Extensive diagnostic guides for common and uncommon issues.

Engine Rebuild:

Complete engine disassembly, inspection, and reassembly instructions.

Transmission Overhaul:

In-depth procedures for gearbox and clutch servicing.

Brake System Bleeding:

Specific instructions for ABS brake bleeding.

Suspension Adjustment:

Setting up suspension for optimal performance.

Electrical Component Testing:

Diagnostic testing for sensors, actuators, and ECUs.

Wheel Alignment:

Procedures for ensuring proper wheel alignment.

Fluid Changes:

Detailed instructions for all fluid types and capacities.

Component Replacement:

Step-by-step guides for replacing all major and minor components.

Technical Depth

Depth Of Information:

Professional Technician Level

Illustrations And Diagrams:

High Quality Photos, Illustrations, and Diagrams

Completeness:

100% Complete and Intact

📊 Manual Specifications

File Format

File Extension:

ISO/EXE

Viewing Requirements:

Requires a Windows operating system

Print Quality

Printability:

Printable

Binding Type

Binding:

Digital (No physical binding)

Paper Type

Paper Quality:

N/A (Digital - no physical paper)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, 4-stroke, DOHC, 4 valves per cylinder

Displacement:

1171 cc (for K1200GT/R/S models)

Performance

Horsepower Estimate:

Approximately 130-163 hp (depending on specific model variant and year)

Torque Estimate:

Approximately 115-130 Nm (depending on specific model variant and year)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline, minimum 91 octane

🔧 Transmission

Standard

Transmission Type:

6-speed manual transmission

Features

Drive System:

Shaft drive

📐 Dimensions

Exterior

Wheelbase Approx:

Refer to specific model data within manual

Weights

Dry Weight Approx:

Refer to specific model data within manual (e.g., K1200S ~230kg, K1200GT ~280kg)

🛡️ Safety Features

Ratings

Optional/Standard depending on model and year, BMW Motorrad ABS

Active Features

Braking System Type:

Hydraulically operated, servo-assisted dual disc front, single disc rear.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital/analog combination display with comprehensive information.

Driver Assistance

ABS System:

Advanced Anti-lock Braking System for enhanced safety.

Heated Grips:

Often standard or optional, with adjustable settings.

Connectivity

Diagnostic Port:

On-board diagnostic connector for fault code retrieval and analysis.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 km or 12 months, refer to manual for precise intervals and conditions.

Valve Clearance Check:

Refer to manual for specific mileage intervals (e.g., 20,000 km or 40,000 km).

Fluid Specifications

Engine Oil Type:

BMW recommends specific grades such as SAE 5W-40 or 10W-40 synthetic motorcycle oil. Refer to manual for exact specifications.

Brake Fluid Type:

DOT 4 brake fluid

Coolant Type:

BMW approved coolant mixture (glycol-based antifreeze and water)

Known Issues

Typical Maintenance Items:

Regular checks of fluid levels, tire pressure, brake pad wear, clutch operation, and drive shaft lubrication.

Potential Common Faults Addressed:

Manual likely covers troubleshooting for ABS errors, paralever spline lubrication, and general electronic diagnostics.

📚 Vehicle History

Brand Heritage

Bmw Motorrad Legacy:

Long history of engineering excellence in motorcycles, known for innovation and quality.

Model Evolution

K Series Introduction:

The K series represents BMW's foray into liquid-cooled, multi-cylinder engines, offering a blend of performance and touring comfort.

Production

Production Period Coverage:

Manual covers models from 2002 through 2009, encompassing significant updates within that range.

🏆 Awards & Recognition

Recognitions

Model Reputation:

The K1200 series are recognized for their performance, comfort, and advanced engineering, often receiving high marks in motorcycle reviews for their class.