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BMW K1200LT Complete Service Repair Manual 1999-2003

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Nickname: Touring Luxury Generation Generation Identifier: First Generation K1200LT Codes Chassis Code: K589 👋 Introduction Market Position Segment: Luxury Touring Motorcycle...
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Type: Motorcycle
Vendor:
Sku: 244592
BMW K1200LT Complete Service Repair Manual 1999-2003
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Model Nickname:
Touring Luxury
Generation
Generation Identifier:
First Generation K1200LT
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Segment:
Luxury Touring Motorcycle
Target Audience:
Owners and independent technicians seeking professional-level repair and maintenance information
Competitive Analysis
Competitive Advantage:
Provides factory-level documentation for a complex luxury touring machine, encompassing service, parts, and ABS-specific information
Key Features
Manual Completeness:
The most comprehensive resource available, covering all aspects of the K1200LT
Content Value:
Essential for maintaining peak performance and longevity of the K1200LT, crucial for the ABS system
📋 Manual Details
Coverage Areas
Countries Covered:
All Countries
Model Years Covered:
1999, 2000, 2001, 2002, 2003
Page Count
Estimated Page Count:
Approximately 1000+
Manual Type
Manual Types Included:
Factory Service Manual, ABS System Manual, Parts Catalogue
Language
Language:
English
Format
Format Type:
Digital (Printable)
📖 Manual Coverage
Systems Covered
Engine System:
Complete engine overhaul, lubrication, cooling, fuel injection, ignition, exhaust
Transmission System:
Clutch, gearbox, final drive, lubrication
Electrical System:
Wiring diagrams, battery, alternator, starter, lighting, ignition, instrumentation, EFI, ABS control
Brake System:
Hydraulic system, ABS (including diagnostic procedures and component replacement), disc and caliper maintenance
Suspension System:
Front fork (including seals and oil), rear shock absorber, linkages
Chassis Frame:
Frame inspection, steering head bearings, wheel bearings
Bodywork Fittings:
Fairing removal and installation, seat, luggage systems, controls
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors
Exhaust System:
Muffler replacement, catalytic converter information
Wheels Tires:
Tire pressure, wheel balancing, rim specifications
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug servicing, brake fluid flush, coolant replacement, drive shaft lubrication
Troubleshooting Procedures:
Diagnostic trouble codes (DTCs), common faults and remedies, electrical system diagnostics
Repair Procedures:
Engine rebuild, transmission overhaul, clutch replacement, suspension fork seal replacement, ABS unit troubleshooting and replacement
Disassembly Reassembly:
Step-by-step instructions for complete disassembly and reassembly of all major components
Wiring Diagrams:
Detailed, full-color wiring diagrams for all electrical systems
Technical Depth
Depth Of Coverage:
Comprehensive factory-level detail, covering basic maintenance to complete engine and component rebuilds
Diagnostic Capabilities:
In-depth diagnostic procedures for all electronic and mechanical systems, including ABS
Special Tools:
Identification and usage of specialized BMW tools required for certain procedures
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Print Readability:
High Quality, Fully Printable
Binding Type
Binding Recommendation:
N/A (Digital Product)
Paper Type
Paper Recommendation:
N/A (Digital Product)
Features
Bookmarking:
Fully Bookmarked for easy navigation
Illustration Quality:
Hundreds of high-quality photos and diagrams
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, DOHC, 16-valve, Inline 4-cylinder
Displacement:
1171 cc (71.5 cu in)
Bore X Stroke:
79 mm x 59 mm
Compression Ratio:
10.8:1
Valve Train:
DOHC, 4 valves per cylinder, shim-adjusted
Performance
Horsepower:
Approximately 100-110 hp (varies slightly by model year and market)
Torque:
Approximately 110-115 Nm (81-85 lb-ft) at ~5250 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with BMW's Motronic system
Fuel Type:
Unleaded Premium (95 RON / 91 AKI)
Fuel Tank Capacity:
21 Liters (5.5 US gal)
Lubrication
Oil Capacity With Filter:
Approx. 4.5 Liters
Recommended Oil Viscosity:
SAE 15W-40 or 20W-50 (depending on climate)
Cooling System
Cooling Type:
Liquid-cooled
Coolant Type:
BMW Advanced Coolant (or equivalent ethylene glycol based with corrosion inhibitors)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Transmission Features:
Shaft drive with Paralever single-sided swingarm
Features
Clutch Type:
Dry, single-plate clutch (actuated hydraulically)
Final Drive Type:
Shaft Drive
Final Drive Oil Capacity:
Approx. 0.2 Liters
Final Drive Oil Specification:
Hypoid gear oil SAE 90
📐 Dimensions
Exterior
Overall Length:
Approx. 2380 mm (93.7 in)
Overall Width:
Approx. 930 mm (36.6 in)
Overall Height:
Approx. 1430 mm (56.3 in)
Weights
Dry Weight:
Approx. 300 kg (661 lbs)
Wet Weight:
Approx. 328 kg (723 lbs)
Maximum Load:
Approx. 220 kg (485 lbs)
Payload Capacity:
Approx. 220 kg (485 lbs)
Cargo
Luggage Capacity:
Integrated saddlebags and top case with considerable storage volume
🛡️ Safety Features
Ratings
ABS System:
BMW Integral ABS (Full Integral System with optional Integral ABS Sport)
Active Features
Braking System:
Dual 320mm discs with 4-piston calipers (front), Single 284mm disc with 2-piston caliper (rear)
Lighting System:
Halogen headlights, LED taillight and brake lights
Passive Features
Wind Protection:
Large, adjustable electric windshield, extensive fairing for rider and passenger comfort
💡 Technology Features
Infotainment
Audio System:
Integrated premium audio system with AM/FM radio, CD player, and often cassette player (depending on options)
Cruise Control:
Standard electronic cruise control
Driver Assistance
ABS Functionality:
Integral ABS for enhanced braking control and stability
Connectivity
Instrumentation:
Comprehensive analog and digital instrument cluster, often including fuel gauge, clock, and gear indicator
Features
Electrical Features:
Electric windshield adjustment, heated grips, heated seat, auxiliary power outlets
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually
Valve Check Interval:
Every 20,000 km (12,000 miles)
Brake Fluid Flush:
Every 2 years
Coolant Flush:
Every 2-3 years
Fluid Specifications
Engine Oil Spec:
API SG/SH/SJ or higher, JASO MA certified (e.g., Castrol Power RS 4T 10W-50)
Brake Fluid Spec:
DOT 4 (for Integral ABS system)
Coolant Spec:
BMW Advanced Coolant or a mixture of 50% distilled water and 50% ethylene glycol based antifreeze with corrosion inhibitors
Known Issues
Common Wear Items:
Clutch wear, suspension seals, water pump seal, ABS modulator potential issues
Electrical Concerns:
Occasional issues with wiring harness integrity, sensor failures, and starter motor solenoid
ABS System Quirks:
ABS warning lights, hydraulic unit issues requiring specific diagnostic procedures
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW Motorrad, known for engineering excellence, touring capabilities, and innovative technology
Model Evolution
Predecessor:
BMW K1100LT
Key Development:
Introduction of the 1171cc engine and a more aerodynamic and comfortable touring platform
Production
Production Period:
1999-2003
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Market Reputation:
Highly regarded for its touring comfort, build quality, and long-distance capabilities
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