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BMW K1200LT Workshop Repair Manual 1999-2003

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Variant: Touring Model Years Covered: 1999, 2000, 2001, 2002, 2003 Codes Chassis Codes: K589 👋 Introduction Market Position Segment: Luxury Touring...
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Type: Motorcycle
Vendor:
Sku: 282226
BMW K1200LT Workshop Repair Manual 1999-2003
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Model Variant:
Touring
Model Years Covered:
1999, 2000, 2001, 2002, 2003
Codes
Chassis Codes:
K589
👋 Introduction
Market Position
Segment:
Luxury Touring Motorcycle
Target Audience:
Owners and independent repair shops seeking professional-grade service information
Competitive Analysis
Key Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Royal Star Tour Deluxe
Key Features
Manual Advantage:
Provides same technical data as official BMW dealer workshops
Value Proposition:
Empowers owners and technicians with detailed, accurate information for efficient and correct servicing
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Overhaul
Page Count
Estimated Page Count:
500-700+
Manual Type
Type:
Professional Workshop Manual
Language
Language:
English
Format
Format:
Downloadable (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, overhaul, torque specifications, timing, valve adjustment, lubrication system
Engine Management:
Fuel injection system (EFI), ignition system, ECU diagnostics, sensor identification and testing, emissions control
Transmission Drivetrain:
Clutch (including ABS integration), gearbox, final drive, driveshaft, torque converter (if applicable)
Electrical System:
Wiring diagrams, component location, battery, charging system, starter, lighting, instrumentation, diagnostic connectors
Braking System:
Hydraulic system, ABS (Antilock Braking System) components and diagnostics, brake fluid, pad/rotor replacement, bleeding procedures
Suspension Steering:
Front and rear suspension, fork seals and oil, shock absorbers, steering head bearings, wheel bearings
Body Frame:
Fairings, body panels, seat removal, luggage systems, frame inspection, fasteners
Fuel System:
Fuel tank, fuel pump, fuel lines, injectors, fuel filter replacement
Cooling System:
Radiator, coolant, thermostat, water pump, fan operation
Exhaust System:
Exhaust pipes, mufflers, catalytic converter (if applicable)
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacement, chain/belt adjustment (if applicable), spark plug replacement
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation
Repair:
Detailed instructions for component removal, installation, and repair for all major systems
Overhaul:
Complete engine, gearbox, and other major component rebuild procedures
Diagnostics:
Specific diagnostic trees and procedures for electrical and mechanical faults, use of diagnostic tools
Technical Depth
Depth:
Comprehensive (from basic adjustments to full engine rebuilds)
Detail Level:
Dealer-level specifications, diagrams, and procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (assuming OCR'd PDF)
Printable:
Yes
Print Quality
Quality:
High-resolution scans or digitally created, including clear diagrams
Binding Type
Binding:
N/A (Downloadable)
Paper Type
Paper Quality:
N/A (Downloadable)
⚙️ Engine Specifications
Primary Engine
Configuration:
Inline 4-cylinder
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
77.6 mm x 64 mm (3.06 in x 2.52 in)
Compression Ratio:
10.0:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
98 hp (73 kW) @ 6750 rpm (approx.)
Torque:
115 Nm (85 lb-ft) @ 5250 rpm (approx.)
Fuel System
Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON + MON)/2
Cooling System
Type:
Liquid-cooled
Lubrication System
Type:
Wet sump, oil cooler
🔧 Transmission
Standard
Type:
5-speed manual with integral clutch
Features
Drive Type:
Shaft drive
Clutch Type:
Hydraulically operated, multi-disc wet clutch
📐 Dimensions
Exterior
Length:
Approx. 2540 mm (100 in)
Width:
Approx. 960 mm (37.8 in)
Height:
Approx. 1500 mm (59.1 in)
Weights
Dry Weight:
Approx. 298 kg (657 lbs)
Wet Weight:
Approx. 315 kg (694 lbs) (fully fueled, with standard equipment)
Gross Vehicle Weight Rating:
Approx. 500 kg (1102 lbs)
Cargo
Top Case Capacity:
Integrated, large capacity with passenger backrest
Saddlebag Capacity:
Integrated, large capacity
🛡️ Safety Features
Ratings
ABS Availability:
Standard (BMW Integral ABS)
Active Features
ABS:
BMW Integral ABS system, providing combined braking operation
Traction Control:
Not typically featured on this generation K1200LT
Passive Features
Lighting:
Halogen headlamp, LED taillight, integrated turn signals
Fairing:
Full fairing and windscreen for rider protection
💡 Technology Features
Infotainment
Audio System:
Integrated stereo system with radio, cassette player (later models may have CD changer option or aftermarket solutions).
Cruise Control:
Standard electronic cruise control
Rider Comfort:
Heated grips and seats, electrically adjustable windscreen
Driver Assistance
ABS:
BMW Integral ABS (standard)
Connectivity
Diagnostic Port:
Standard BMW diagnostic connector for use with specialized tools
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km (6,000 miles) or annually
Air Filter Check:
Every 10,000 km (6,000 miles)
Spark Plug Replacement:
Every 20,000 km (12,000 miles)
Valve Clearance Check:
Every 20,000 km (12,000 miles)
Fluid Specifications
Engine Oil:
BMW Motorrad Advanced Synthetic Engine Oil SAE 5W-40 (or equivalent API SG/SH/SJ)
Engine Oil Capacity:
Approx. 4.5 liters (4.8 US qt) with filter change
Brake Fluid:
DOT 4
Coolant:
BMW Motorrad Coolant (ethylene glycol-based, blue, 50% mixture)
Transmission Oil:
SAE 75W-90 GL-4/GL-5 synthetic gear oil
Final Drive Oil:
SAE 80W-90 hypoid gear oil (API GL-5)
Known Issues
Fuel Pump Reliability:
Early models may experience fuel pump issues, though often addressed under warranty or recalls.
ABS Sensor Failures:
Occasional ABS sensor or modulator issues can arise, requiring diagnostic attention.
Electrical Connector Corrosion:
Exposure to elements can lead to corrosion in electrical connectors, impacting various systems.
Clutch Slave Cylinder:
Potential for leaks or failure of the clutch slave cylinder
📚 Vehicle History
Brand Heritage
Bmw Motorcycle Division:
BMW Motorrad, renowned for engineering excellence, durability, and innovation since 1923
Model Evolution
K Series Introduction:
The K-series, introduced in the early 1980s, featured BMW's first mass-produced motorcycles with inline-four engines, known for their smooth power delivery and advanced engineering.
K1200Lt Introduction:
The K1200LT, launched in 1997, built upon the K1100LT and K1200RS platform, establishing itself as BMW's flagship luxury touring motorcycle, prioritizing comfort, features, and long-distance capability.
Production
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Market Perception:
Consistently praised for its comfort, stability, and touring prowess in period reviews.
Ratings
Reliability Index:
Generally considered reliable with proper maintenance, though specific component issues can arise as with any complex machine.
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