BMW K1200LT Motorcycle 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Workshop Repair Service Manual

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Type: Motorcycle

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Sku: 86958

Tags: 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Agriculture Argon Series BMW K1200LT Motorcycle Same Tractors

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Description

The K1200LT is a luxury touring motorcycle, produced from 1998 to 2009, renowned for its exceptional comfort and advanced features designed for long-distance journeys. As part of the esteemed K-series, this model embodies a commitment to engineering excellence, offering a powerful inline four-cylinder engine and a smooth shaft drive. The K1200LT, designated as K589, was positioned as a premium offering in the touring segment, competing with other flagship models, and was lauded for its rider and passenger comfort, integrated audio systems, and electronic cruise control, making it a benchmark for its era. This comprehensive workshop repair service manual provides detailed guidance for the maintenance and repair of the K1200LT motorcycles from 1998 through 2009. It covers all essential systems, including engine mechanical and electrical components, fuel, exhaust, clutch, transmission, drivetrain, suspension, brakes, wheels, tires, and chassis. The manual offers step-by-step procedures for routine maintenance, troubleshooting, diagnostics, and full component overhauls, supported by detailed diagrams and technical specifications. This resource is invaluable for both experienced DIY enthusiasts and professional technicians seeking to ensure the optimal performance and longevity of their K1200LT.

🏷️ Basic Information

Identification

Make:

Model:

K1200LT

Vehicle Type:

Motorcycle

Generation

Generation Designation:

K589 (K1200LT)

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Luxury Touring Motorcycle

Competitive Analysis

Competitors:

Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha Royal Star Venture

Key Features

Motorcycle Focus:

Long-distance touring, rider and passenger comfort, advanced features for its time.

Manual Value Proposition

Diy Support:

Enables DIY repairs and maintenance, saving on dealership costs.

Professional Resource:

Identical to manuals used by professional technicians.

📋 Manual Details

Coverage Areas

Applicable Years:

1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009

Regions Covered:

Global (assumed based on BMW's market presence)

Page Count

Estimated Page Count:

Varies, but typically 600-1200 pages for full workshop manuals of this era

Manual Type

Type:

Workshop Repair Service Manual

Language

Primary Language:

English (implied by product description, common for workshop manuals)

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, internal components (pistons, rings, valves, camshafts, crankshaft), lubrication system, cooling system.

Engine Electrical:

Ignition system, fuel injection system (EFI), electronic control unit (ECU) diagnostics, sensor testing and replacement, starter motor, alternator.

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel injectors, throttle body, fuel pressure regulation.

Exhaust System:

Exhaust pipes, mufflers, catalytic converter (if applicable), exhaust gaskets.

Clutch:

Clutch operation, clutch plates, clutch actuation mechanism, hydraulic clutch system (if applicable).

Transmission:

Gearbox internal components, gear selection mechanism, shifting linkage, transmission fluid.

Drivetrain:

Rear wheel drive system (shaft drive), driveshaft, universal joints, final drive unit, rear differential.

Suspension Front:

Front fork assembly, damping adjustments, fork seals, steering head bearings.

Suspension Rear:

Rear shock absorber, swingarm, linkage systems, rear suspension adjustment.

Brakes Front:

Brake calipers, brake discs, brake pads, brake lines, master cylinder, ABS system components.

Brakes Rear:

Rear brake caliper, brake disc, brake pads, brake lines, master cylinder, ABS system components.

Wheels Tires:

Wheel bearing replacement, tire changing and balancing, wheel rim specifications.

Frame Chassis:

Frame inspection, bodywork disassembly and reassembly, fairings, mounting points.

Electrical General:

Wiring diagrams, battery maintenance, fuses, relays, lighting circuits, horn.

Instruments Controls:

Instrument cluster diagnostics, control switchgear, handlebar controls.

Lighting:

Headlight, taillight, turn signals, brake lights, auxiliary lighting.

Comfort Features:

Heated grips, heated seats, cruise control system, audio system (radio, speakers), electric windscreen adjustments.

Bodywork:

Fairing removal and installation, panels, seat assembly, luggage systems.

Engine Controls:

Engine management system (Motronic or similar), throttle position sensor (TPS), idle control valve (ICV), lambda sensors (if equipped).

Procedures Included

Maintenance Routine:

Scheduled maintenance, oil changes, filter replacements, lubrication, fluid checks and top-offs, spark plug replacement.

Troubleshooting:

Diagnostic procedures for common and uncommon faults, error code interpretation (if applicable to the ECU), symptom-based troubleshooting guides.

Repair Rebuild:

Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly of all major vehicle systems.

Diagnostics:

Detailed guides on identifying and resolving mechanical, electrical, and electronic issues.

Electrical Diagnostics:

Testing of electrical components, wiring continuity checks, voltage and resistance measurements.

Engine Overhaul:

Complete procedures for engine disassembly, inspection of internal parts, and reassembly with torque specifications.

Suspension Overhaul:

Fork seal replacement, rear shock absorber servicing, steering head bearing adjustment.

Brake System Service:

Brake fluid replacement, bleeding procedures, caliper and master cylinder overhaul, pad and disc replacement.

ABS System Maintenance:

ABS sensor testing, diagnostic procedures for ABS faults.

Bodywork Restoration:

Panel alignment, fastener specifications, mounting hardware.

Wiring Diagram Interpretation:

Detailed schematics for all electrical circuits.

Steering Head Adjustment:

Procedures for adjusting and replacing steering head bearings.

Air Filter Replacement:

Step-by-step guide for accessing and replacing the air filter element.

Spark Plug Replacement:

Specifications for spark plugs, removal and installation procedures, and torque settings.

Battery Maintenance:

Battery testing, charging, and replacement procedures.

Tire Pressure Adjustment:

Recommended tire pressures for various riding conditions.

Technical Depth

Level Of Detail:

Comprehensive: Suitable for professional technicians and experienced DIY enthusiasts.

Diagnostic Capability:

Advanced diagnostics, including electronic systems and component-level troubleshooting.

Rebuild Scope:

Full rebuild procedures for engine, transmission, suspension, and brake systems.

📊 Manual Specifications

File Format

Compression Formats:

Potentially ZIP or RAR for larger files

Print Quality

Printability:

Printable on any computer and printer

Illustration Quality:

Zoomable illustrations, detailed component explosions, exploded views.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

File Management

Storage Recommendation:

Save immediately after download; no lifetime storage provided.

File Size

Typical File Size:

Up to 4000 MB (4 GB) is possible, indicating high detail.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline four-cylinder, four-stroke

Displacement:

1171 cc (for earlier models, potentially up to 1200 cc for later variants depending on specific internal updates)

Bore X Stroke:

Typically around 79 mm x 59 mm (exact figures may vary slightly by year)

Compression Ratio:

Around 10.5:1 (typical for this era's performance engines)

Performance

Horsepower Peak:

Approximately 100-110 hp at 7500 rpm (varies by year and specific tuning)

Torque Peak:

Approximately 115-120 Nm (85-88 lb-ft) at 5500 rpm (varies by year)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline, premium octane recommended

Cooling System

Cooling Method:

Liquid-cooled

🔧 Transmission

Standard

Transmission Type:

5-speed manual

Features

Clutch Type:

Hydraulically actuated, multi-plate wet clutch

Final Drive:

Shaft drive

📐 Dimensions

Exterior

Length:

Approximately 2370 mm (93.3 in)

Width:

Approximately 930 mm (36.6 in) at handlebars

Height:

Approximately 1400 mm (55.1 in) at windscreen (adjustable)

Weights

Dry Weight:

Approximately 318 kg (701 lbs)

Gross Vehicle Weight Rating:

Typically around 500-550 kg (1100-1210 lbs)

🛡️ Safety Features

Ratings

ABS Availability:

Optional on earlier models, standard on later models (BMW Integral ABS)

Active Features

Braking System:

BMW Integral ABS (combines braking on front and rear wheels when applicable), dual disc front brakes, single disc rear brake.

Passive Features

Lighting:

Integrated lighting system, often with auxiliary lights and hazard warning flashers.

💡 Technology Features

Infotainment

Audio System:

Integrated radio and cassette player (early models) or CD player (later models), often with handlebar controls and speakers.

Driver Assistance

Cruise Control:

Electronic cruise control system for comfortable highway riding.

Connectivity

Dashboard Display:

Comprehensive instrument cluster with analog tachometer, speedometer, fuel gauge, temperature gauge, and digital information display.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 km (6,000 miles) or annually, whichever comes first (refer to manual for exact specifications).

Major Service Interval:

Major inspections usually around 20,000 km (12,000 miles) or 40,000 km (24,000 miles) intervals, involving valve clearance checks, etc.

Fluid Specifications

Engine Oil Type:

Synthetic SAE 5W-40 or 10W-40 motorcycle-specific oil meeting BMW specifications (e.g., API SG/SH/SJ/SL, JASO MA/MA2).

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors (typically blue or green, mixture of 50% coolant and 50% distilled water).

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Transmission Oil Type:

Specific gear oil for the final drive unit and transmission (refer to manual for exact specifications, often API GL-5).

Known Issues

Common Wear Items:

Clutch wear, fork seals, wheel bearings, brake pads, rear drive spline lubrication (critical).

Electrical Issues:

Intermittent electrical connections, potential issues with starter solenoid or alternator over time.

Fuel System Issues:

Clogged fuel injectors or fuel filter due to fuel quality.

📚 Vehicle History

Brand Heritage

Manufacturer History:

BMW Motorrad, renowned for engineering innovation and quality motorcycles since the early 20th century.

Model Evolution

K Series Origin:

Part of BMW's K-series of motorcycles, known for their inline-four cylinder engines and shaft drive.

Lt Designation:

'LT' stands for Luxus Tourer (Luxury Tourer), highlighting its purpose as a comfortable, long-distance touring machine.

Production

Production Period:

1998-2009 (as per manual coverage)

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Consistently ranked as one of the top touring motorcycles of its era, praised for comfort and features.