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BMW K1200RS 2001 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Year: 1999 Product Type: Factory Service Repair Manual Codes Vehicle Chassis Code: K589 👋 Introduction Market Position Vehicle Segment: Luxury Sport Touring...
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Type: Motorcycle
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Sku: 369594
BMW K1200RS 2001 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Year:
1999
Product Type:
Factory Service Repair Manual
Codes
Vehicle Chassis Code:
K589
👋 Introduction
Market Position
Vehicle Segment:
Luxury Sport Touring Motorcycle
Target Audience:
Touring enthusiasts, long-distance riders, owners seeking in-depth DIY repair capabilities.
Competitive Analysis
Key Competitors:
Honda Gold Wing, Yamaha Royal Star Venture, Harley-Davidson Electra Glide.
Key Features
Vehicle Appeal:
Comfortable ergonomics, extensive touring amenities, powerful engine, refined handling.
Manual Value Proposition:
Empowers owners with factory-level knowledge for efficient and accurate maintenance and repair, saving time and money.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive repair and adjustment procedures for the BMW K1200LT 1999 model.
Page Count
Estimated Page Count:
High (typically 500+ pages for this model and type of manual)
Manual Type
Manual Classification:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format Type:
Likely PDF or printed book
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (disassembly, assembly, inspection), fuel injection system, ignition system, cooling system, lubrication system.
Drivetrain Systems:
Clutch operation and adjustment, gearbox (transmission) disassembly and assembly, final drive (driveshaft and bevel gear).
Chassis Systems:
Frame inspection, suspension (front fork and rear shock absorber), steering system, braking system (ABS, brake lines, calipers, master cylinders), wheel and tire service.
Electrical Systems:
Wiring diagrams, battery service, starter system, alternator, lighting (headlights, taillights, signals), instrumentation, ECU (Engine Control Unit) diagnostics, ABS control unit.
Bodywork And Accessories:
Body panel removal and installation, fairing components, luggage system (touring case mounting and repair), seats, windscreen adjustment/replacement.
Procedures Included
Maintenance Procedures:
Scheduled maintenance (oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant replacement), chain/driveshaft lubrication, tire pressure checks.
Repair Procedures:
Complete engine rebuild, gearbox overhaul, suspension component replacement, brake system bleeding and repair, electrical component troubleshooting and replacement.
Diagnostic Procedures:
Troubleshooting guides for common and uncommon issues, diagnostic codes (if applicable for OBD-II or BMW specific diagnostics), step-by-step fault finding.
Disassembly Assembly:
Detailed instructions for removing and reinstalling all major components and sub-assemblies.
Technical Depth
Depth Of Information:
Expert level, covering complete disassembly, rebuilding, diagnostics, and calibration of all systems.
📊 Manual Specifications
File Format
Digital Format Details:
Searchable text (if PDF), high-resolution images and diagrams, printable pages.
Print Quality
Print Quality Description:
Clear, crisp text and sharp, detailed diagrams and illustrations suitable for technical reference.
Binding Type
Binding Style:
If printed: Perfect binding or spiral binding for lay-flat use.
Paper Type
Paper Quality:
If printed: Durable, high-quality paper stock resistant to shop grease and wear.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline four-cylinder, four-stroke
Engine Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
78.8 mm x 64.5 mm (3.10 in x 2.54 in)
Compression Ratio:
10.2:1
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 100-105 hp @ 7500 rpm (factory spec varies slightly by market)
Torque:
Approx. 110 Nm (81 lb-ft) @ 6000 rpm (factory spec varies slightly by market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Bosch Motronic MA 2.4
Fuel Type:
Unleaded gasoline, minimum 95 RON (91 AKI)
Fuel Tank Capacity:
21 liters (5.5 US gal)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Optional
Transmission Options:
None (5-speed manual was standard and only option)
Features
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Final Drive:
Enclosed driveshaft with bevel gear
Transmission Fluid Type:
BMW Hypoid Gear Oil G2 (or equivalent SAE 90 GL-5)
Transmission Fluid Capacity:
Approx. 0.35 liters
📐 Dimensions
Exterior
Length:
Approx. 2400 mm (94.5 in)
Width:
Approx. 950 mm (37.4 in) (over mirrors)
Height:
Approx. 1520 mm (59.8 in) (with windscreen)
Weights
Dry Weight:
Approx. 260 kg (573 lbs)
Wet Weight:
Approx. 285 kg (628 lbs) (with full fluids)
Gross Vehicle Weight Rating:
Typically around 450 kg (990 lbs)
Cargo
Luggage Capacity:
Integral panniers and top case (factory options)
🛡️ Safety Features
Ratings
Safety Certifications:
Not applicable in the same way as cars; focuses on rider safety systems and design.
Active Features
Braking System:
BMW Integral ABS (Anti-lock Braking System) – optional on some early models, standard on later K1200LT.
Lighting:
Halogen headlights, integrated turn signals, brake light.
Passive Features
Frame Construction:
Aluminum composite bridge frame for rigidity and safety.
Ergonomics:
Designed for rider comfort over long distances, reducing fatigue.
💡 Technology Features
Infotainment
Audio System:
Integrated stereo radio with cassette player, often with handlebar controls and optional CD changer.
Instrumentation:
Analog speedometer and tachometer, digital odometer, trip meters, clock, fuel gauge, gear indicator, warning lights.
Driver Assistance
ABS:
Integral ABS system, a significant safety feature for its time, offering linked braking and anti-lock functionality.
Connectivity
Diagnostic Interface:
BMW proprietary diagnostic connector for engine management and ABS systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually. Manual specifies detailed inspection points at these intervals.
Air Filter Replacement:
As needed, typically checked every 10,000 km, replaced if dirty.
Spark Plug Replacement:
Typically every 20,000-30,000 km (12,000-18,000 miles), depending on type and condition.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Coolant Replacement:
Every 2-3 years, or as specified by coolant type. BMW recommends specific long-life coolants.
Fluid Specifications
Engine Oil Type:
BMW recommends Synthetic Motorcycle Oil SAE 5W-40 or 10W-40, API SG/SH or JASO MA compliant. (Verify specific grade for year/climate)
Engine Oil Capacity:
Approx. 3.5 liters (3.7 US qt) with filter change.
Coolant Type:
BMW Motorrad Coolant (G48 or equivalent G11/G12) - typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4, DOT 4 PLUS, or DOT 5.1 compliant brake fluid.
Known Issues
Common Wear Items:
Clutch wear, alternator brushes, fuel pump, ABS modulator issues (common on many ABS systems of this era), paralever pivot bearings.
Electrical Quirks:
Corrosion on connectors, voltage regulator issues (early models), intermittent dashboard warnings.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long history of innovation and engineering excellence in motorcycles since the early 20th century.
Model Evolution
K Series Development:
The K1200LT is part of BMW's K-series, known for its transverse-mounted inline engines and shaft drive. It evolved from earlier K100 and K1100 models, focusing on touring comfort and features.
Production
Production Years:
The K1200LT was produced from 1997 to 2009, with significant updates in 2000 and 2003 (leading to the K1200GT). The 1999 model is an early iteration.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for the 1999 model might be difficult to pinpoint, the K1200LT was generally praised by motorcycle media for its comfort, build quality, and touring capabilities.
Ratings
User Reviews:
Consistently rated highly by owners for long-distance comfort and reliability when properly maintained.
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