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BMW K1200RS Repair Manual 2000-2005

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Year Range: 2000-2005 Codes Engine Code Identifier: K589 (referencing the engine family, though specific internal codes vary) 👋 Introduction Market Position Description:...
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Type: Motorcycle
Vendor:
Sku: 294406
BMW K1200RS Repair Manual 2000-2005
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Year Range:
2000-2005
Codes
Engine Code Identifier:
K589 (referencing the engine family, though specific internal codes vary)
👋 Introduction
Market Position
Description:
The BMW K1200RS was positioned as a premium sport-touring motorcycle, offering a blend of performance and long-distance comfort, targeting riders seeking a sophisticated and capable machine.
Competitive Analysis
Competitors:
Competed with other high-performance sport-touring bikes such as the Honda VFR series, Yamaha FJR1300, and Ducati ST series during its production run.
Key Features
Highlights:
Powerful inline-four engine, advanced chassis design, shaft drive for low maintenance, integrated ABS braking system (on most models), comfortable ergonomics for touring.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair Procedures, Electrical Diagrams, Troubleshooting, Maintenance, Rebuilds
Page Count
Estimated Page Count:
Varies by edition, typically 500+ pages
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Instant Download (Digital PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, internal components, fuel injection, ignition system, cooling system, lubrication system
Transmission:
Gearbox, clutch, final drive (shaft drive)
Chassis:
Frame, suspension (front and rear), steering, brakes (ABS and non-ABS variants)
Electrical:
Wiring diagrams, lighting, instrumentation, starter system, charging system, ECU diagnostics
Bodywork:
Fairings, seat, fuel tank, fasteners, body panel removal and installation
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, valve clearance adjustment, brake fluid flush, coolant replacement
Troubleshooting:
Diagnostic procedures for common and uncommon faults, fault codes, electrical troubleshooting guides
Repair:
Engine rebuild, transmission repair, suspension overhaul, brake caliper service, electrical component replacement
Installation:
Installation of accessories, replacement of major components
Technical Depth
Depth:
Comprehensive: From basic routine maintenance to complete engine and gearbox rebuilds, including detailed electrical system diagnosis.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval
Print Quality
Print Recommendation:
Optimized for digital viewing; printing recommended for specific sections or full document.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Inline-four cylinder, four-stroke
Displacement:
1171 cc
Bore X Stroke:
77.6 mm x 64 mm
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 130 hp @ 8,750 rpm
Torque:
Approx. 110 Nm (81 lb-ft) @ 6,750 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic)
Cooling System
Type:
Liquid-cooled
Lubrication System
Oil Type:
SAE 20W-50 API SG or higher (refer to manual for specific BMW approval)
Ignition System
Type:
Digital Electronic Ignition (CDI)
🔧 Transmission
Standard
Type:
6-speed manual gearbox
Optional
Availability:
N/A (Only manual transmission offered)
Features
Drive Type:
Shaft Drive
Clutch
Type:
Hydraulically actuated multi-plate wet clutch
Gearbox Oil
Oil Type:
GL-5 75W-90 Synthetic Gear Oil (refer to manual for specific viscosity and BMW approval)
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 910 mm (35.8 in)
Height:
Approx. 1420 mm (55.9 in) (seat height varies)
Weights
Dry Weight:
Approx. 244 kg (538 lbs)
Wet Weight:
Approx. 268 kg (591 lbs)
Max Payload:
Refer to specific model documentation, typically around 200-220 kg
Fuel Capacity
Tank Capacity:
22 liters (5.8 US gal)
🛡️ Safety Features
Ratings
ABS:
Integral-ABS (optional on early models, standard on later ones)
Active Features
Braking System:
Dual 320 mm discs with 4-piston calipers (front), Single 265 mm disc with 2-piston caliper (rear)
Suspension Features:
Telelever front suspension, Paralever rear suspension, adjustable preload and rebound damping
Passive Features
Lighting:
Halogen headlights, integrated turn signals
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, multi-function LCD display, warning lights.
Driver Assistance
ABS System:
Integral-ABS, a sophisticated anti-lock braking system that integrates front and rear braking actuation.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) port for use with specialized BMW diagnostic tools.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km or annually, whichever comes first
Valve Clearance Check:
Every 20,000 km or every 2 years
Spark Plug Replacement:
Every 20,000 km or every 2 years
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 liters with filter change
Coolant Type:
Ethylene glycol-based coolant (BMW recommended or equivalent)
Brake Fluid Type:
DOT 4
Known Issues
Electrical Gremlins:
Some owners report intermittent electrical issues; thorough inspection of wiring harness and connectors is crucial.
Clutch Actuator:
Potential for clutch slave cylinder seal leaks or failure. Regular inspection and maintenance are advised.
Fuel Pump:
Early models may experience fuel pump wear; replacement might be necessary.
Regulator Rectifier:
Some instances of regulator/rectifier failure, leading to charging system issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Motorcycle Division Founding:
1923
Model Evolution
K Series Introduction:
BMW introduced its K series, featuring transverse inline-four engines, in 1983 with the K100.
K1200Rs Introduction:
The K1200RS was introduced in 1997 as a successor to the K1100RS, significantly updated for the 2000-2005 model years.
Production
Production Years:
1997-2005 (with significant updates in 2000)
Manufacturing Location:
Berlin, Germany (BMW Motorrad plant)
🏆 Awards & Recognition
Recognitions
Sport Touring Accolades:
Consistently reviewed as a capable and comfortable sport-touring machine, praised for its engine performance and stability.
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