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BMW k1200RS 1997-2005 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Model Code: K589 Generation Generation Identifier: First Generation Codes Chassis Code: K589 👋 Introduction Market Position Segment: Sport Touring Motorcycle Bmw Positioning:...
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Type: Motorcycle
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Sku: 543656
BMW k1200RS 1997-2005 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Model Code:
K589
Generation
Generation Identifier:
First Generation
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Segment:
Sport Touring Motorcycle
Bmw Positioning:
Positioned as BMW's flagship sport-touring machine, offering a blend of performance, comfort, and long-distance capability, leveraging BMW's engineering prowess.
Competitive Analysis
Competitors:
Competed against other high-performance sport-touring motorcycles such as the Honda CBR1100XX Super Blackbird, Kawasaki Ninja ZX-12R, Yamaha YZF1000R Thunderace, and Ducati ST series.
Key Features
Engine Type:
Transverse-mounted inline-four cylinder engine.
Drivetrain:
Shaft drive for low maintenance.
Braking System:
Advanced Integral ABS (Anti-lock Braking System).
Chassis Design:
Unique aluminum 'space frame' chassis for rigidity and weight management.
Ergonomics:
Comfortable riding position suitable for long distances, adjustable rider controls.
📋 Manual Details
Coverage Areas
Applicable Years:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Page Count
Estimated Page Count:
Varies by specific edition, but comprehensive manuals typically range from 300-700 pages.
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul procedures for the BMW K1200RS engine, including timing, valve adjustment, fuel injection system, ignition system, and cooling system.
Transmission:
Complete coverage of the gearbox, clutch (including potential servo assist system depending on exact model year), and final drive maintenance and repair.
Chassis And Suspension:
In-depth information on front and rear suspension systems, including fork service, shock absorber replacement, and wheel bearing maintenance.
Brakes:
Comprehensive guide to the ABS braking system (likely BMW's Integral ABS), including caliper service, brake line replacement, fluid bleeding procedures, and diagnostic information.
Electrical System:
Extensive wiring diagrams, component testing, troubleshooting guides for the entire electrical system, including lighting, starting, charging, instrument cluster, and ECU.
Fuel System:
Detailed procedures for fuel pump, injectors, fuel pressure regulator, and fuel tank service.
Cooling System:
Maintenance and repair of the liquid-cooled engine, including radiator, water pump, thermostat, and coolant specifications.
Bodywork And Trim:
Procedures for removing and installing fairings, seats, and other body panels.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, brake fluid changes, coolant flushes.
Troubleshooting:
Systematic diagnostic steps for common and complex issues, with fault code interpretation if applicable.
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Transmission Repair:
Gearbox rebuild, clutch replacement, and final drive servicing.
Brake System Service:
ABS bleeding, pad and rotor replacement, caliper overhaul.
Electrical Diagnostics:
Wiring harness repair, sensor testing, ECU diagnosis.
Recalibration Procedures:
Procedures for recalibrating sensors or systems after component replacement, where applicable.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, including advanced diagnostics and factory specifications.
Torque Specifications:
Includes detailed torque specifications for all fasteners, critical for proper assembly and preventing damage.
Wiring Diagrams:
Comprehensive, easy-to-read wiring diagrams illustrating all electrical circuits.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if created from scanned official documents or digital source.
Print Quality
Printability:
Designed for printing individual pages or sections as needed.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, inline four-cylinder
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
77.6 mm x 64 mm (3.06 in x 2.52 in)
Compression Ratio:
10.1:1
Performance
Horsepower:
Approx. 127 hp (95 kW) @ 8750 rpm (at crank)
Torque:
Approx. 110 Nm (81 lb-ft) @ 6750 rpm (at crank)
Fuel System
Fuel Delivery:
Electronic fuel injection (Bosch Motronic MA 2.4 or similar)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Ignition System
Ignition:
Digital ignition system with electronic advance
🔧 Transmission
Standard
Type:
6-speed manual gearbox
Optional
Clutch:
Hydraulically operated, multi-plate wet clutch (later models may feature servo assistance for clutch actuation).
Features
Drivetrain:
Enclosed driveshaft and final drive
📐 Dimensions
Exterior
Length:
Approx. 2245 mm (88.4 in)
Width:
Approx. 900 mm (35.4 in) at handlebars
Height:
Approx. 1435 mm (56.5 in) at windscreen
Weights
Dry Weight:
Approx. 250 kg (551 lbs)
Wet Weight:
Approx. 277 kg (611 lbs) (fully fueled)
Gross Vehicle Weight Rating:
Not explicitly stated, but important for suspension load calculations.
🛡️ Safety Features
Ratings
ABS System:
Integral ABS (Anti-lock Braking System) standard on most models, providing enhanced braking safety.
Active Features
Traction Control:
Not typically a standard feature on this generation.
Passive Features
Lighting:
Halogen headlights for superior night visibility.
Wind Protection:
Large, adjustable windscreen for rider comfort and protection from elements.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, digital display for odometer, trip meter, clock, and other basic information. May include warning lights for ABS, low fuel, etc.
Driver Assistance
ABS:
Integral ABS system, significantly enhancing braking control.
Connectivity
Diagnostics:
On-board diagnostics (OBD) capabilities for dealer-level diagnostics and fault code retrieval.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually.
Valve Adjustment Interval:
Every 20,000 km (12,000 miles) or as per manual recommendation.
Brake Fluid Change:
Every 2 years or as recommended.
Fluid Specifications
Engine Oil:
SAE 20W-40 or SAE 20W-50 motorcycle specific engine oil. Check manual for exact BMW specification (e.g., BMW Longlife-01 or similar).
Engine Oil Capacity:
Approx. 4.0 liters (4.2 US quarts) with filter change.
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water. Refer to BMW specifications.
Brake Fluid:
DOT 4 brake fluid.
Transmission Oil:
SAE 80W-90 GL-5 gear oil for the final drive. Transmission internal oil specification might differ, check manual.
Known Issues
Common Complaints:
Potential for stator failure, regulator/rectifier issues, ABS system glitches, and clutch slave cylinder leaks. Fuel pump issues can also occur with age.
Maintenance Focus:
Regular inspection of the driveshaft boot, brake lines, and electrical connections is crucial for longevity.
📚 Vehicle History
Brand Heritage
Bmw Motorcycles:
BMW has a long-standing history in motorcycle manufacturing, renowned for innovation, quality, and engineering excellence, particularly with their boxer-twin and 'K' series bikes.
Model Evolution
K Series Origin:
The K1200RS is part of BMW's technologically advanced 'K' series, which debuted in 1983 with the K100, featuring a transverse inline-four engine mounted lengthwise in the frame.
K1200Rs Introduction:
The K1200RS was introduced as an evolution of the K1100RS, aiming for increased performance and refined sport-touring capabilities.
Production
Production Period:
1997-2005
Manufacturing Location:
Berlin, Germany (BMW Motorrad factory)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Generally well-received by the motorcycling press for its performance, comfort, and innovative features at the time of its release. Specific awards are less common for individual model years but the K-series as a whole received praise.
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