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BMW K1200RS K1200 RS 1996 1997 1998 1999 2000 Motorcycle Service Repair Workshop Shop Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Model Designation: K1200 RS Codes Chassis Code Range: K589 (Specific VIN ranges apply) 👋 Introduction Market Position Category: Sport Touring Motorcycle Target...
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Type: Motorcycle
Vendor:
Sku: 494641
BMW K1200RS K1200 RS 1996 1997 1998 1999 2000 Motorcycle Service Repair Workshop Shop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Model Designation:
K1200 RS
Codes
Chassis Code Range:
K589 (Specific VIN ranges apply)
👋 Introduction
Market Position
Category:
Sport Touring Motorcycle
Target Audience:
Riders seeking comfortable long-distance touring with a sporty edge, and independent mechanics.
Competitive Analysis
Competitors:
Honda CBR1100XX Blackbird, Kawasaki GTR1400 (later), Yamaha FJR1300 (later), Triumph Sprint ST (later), Ducati ST series (later).
Key Features
Engine Layout:
Longitudinally mounted inline-four cylinder
Drivetrain:
Shaft drive
Suspension:
Paralever rear suspension, Telelever front suspension (a signature BMW feature offering unique handling characteristics)
Brakes:
Integral ABS (Anti-lock Braking System)
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, repair, and maintenance for BMW K1200RS
Model Years Covered:
1996, 1997, 1998, 1999, 2000
Page Count
Estimated Pages:
High (Typically 500+ pages for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (Assumed based on typical product offerings, actual may vary)
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine teardown, assembly, valve adjustment, timing, lubrication system, cooling system, fuel injection system (MOTRONIC)
Drivetrain:
Clutch operation and maintenance, gearbox overhaul, driveshaft and final drive maintenance, wheel bearing replacement
Chassis And Suspension:
Front fork (including ESA - Electronic Suspension Adjustment where applicable for later models, though likely standard on this range), rear monoshock absorber, swingarm, steering head bearings, wheel alignment
Brakes:
ABS II or ABS III system diagnostics and repair, brake fluid replacement, caliper service, pad replacement, rotor inspection
Electrical System:
Wiring diagrams, battery maintenance, alternator and starter motor, ignition system, lighting system, instrument cluster, CAN-bus diagnostics (where applicable)
Fuel System:
Fuel pump, injectors, fuel pressure regulator, fuel filter replacement
Exhaust System:
Catalytic converter service, muffler replacement, exhaust gasket inspection
Bodywork And Fairings:
Fairing removal and installation, seat servicing, luggage system attachment points
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, chain lubrication and adjustment (though shaft drive), tire pressure checks, brake inspection
Troubleshooting:
Diagnostic flowcharts for common problems, error code interpretation (e.g., ABS codes)
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, electrical system diagnostics and repair
Special Tools:
Listing and usage instructions for BMW-specific tools
Technical Depth
Depth:
Comprehensive: Covers everything from routine checks to full engine and gearbox rebuilds, including diagnostic procedures and torque specifications.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable (if OCR'd properly)
Print Quality
Clarity:
High-resolution scans of original documentation, ensuring clear text and legible diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, flat-four cylinder
Displacement:
1171 cc
Bore X Stroke:
77.6 mm x 64 mm
Compression Ratio:
10.1:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 109 hp @ 7500 rpm
Torque:
Approx. 115 Nm (84.8 lb-ft) @ 6000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic 2.1)
Fuel Type:
Unleaded Premium (95 RON or higher recommended)
Fuel Tank Capacity:
21 liters (5.5 US gallons)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Features
Final Drive:
Shaft drive
Clutch:
Single dry plate, hydraulic actuation
📐 Dimensions
Exterior
Length:
Approx. 2240 mm (88.2 inches)
Width:
Approx. 910 mm (35.8 inches) at handlebars
Height:
Approx. 1430 mm (56.3 inches) at windscreen (adjustable)
Weights
Dry Weight:
Approx. 254 kg (560 lbs)
Wet Weight:
Approx. 272 kg (599.7 lbs)
Gross Vehicle Weight Rating Gvwr:
Approx. 500 kg (1102 lbs)
🛡️ Safety Features
Ratings
ABS System:
BMW Integral ABS (Non-linked braking, standard front, optional rear activation on some models/years)
Active Features
Headlights:
Halogen dual headlights
Passive Features
Chassis Design:
Sturdy frame providing stability
Ergonomics:
Designed for rider comfort and control over long distances
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, LCD display for odometer, trip meters, fuel level, clock, and warning lights. May include basic diagnostic indicators.
Driver Assistance
ABS:
Integral ABS (Anti-lock Braking System) significantly enhances safety, especially in adverse conditions. The manual provides detailed diagnostics for this system.
Connectivity
Diagnostics:
Provision for diagnostic tools to read fault codes from the engine management and ABS systems. The manual details these procedures.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 km or 12 months
Valve Check:
Every 20,000 km
Brake Fluid Change:
Every 2 years
Coolant Change:
Every 2-3 years or as specified
Fluid Specifications
Engine Oil Type:
SAE 15W-50 or 10W-40 Synthetic Motorcycle Oil meeting API SG or higher / JASO MA
Engine Oil Capacity:
Approx. 3.5 liters (3.7 US quarts) with filter change
Coolant Type:
BMW approved ethylene glycol-based coolant (e.g., BMW Blue Coolant)
Brake Fluid Type:
DOT 4 or DOT 5.1 (check specific requirements)
Gearbox Oil Type:
SAE 75W-90 Synthetic Gear Oil (e.g., BMW recommended)
Final Drive Oil Type:
SAE 75W-90 Synthetic Gear Oil (e.g., BMW recommended)
Known Issues
Electrical Gremlins:
Intermittent electrical issues, particularly related to the ABS system or wiring harness chafing, can occur with age. The manual will guide diagnosis.
Clutch Actuation:
Hydraulic clutch slave cylinder leaks or failure can be a concern. Maintenance of the hydraulic system is important.
Fuel Pump:
Fuel pump units can wear over time, potentially leading to starting issues or loss of power. The manual details testing procedures.
Telelever Pivot:
Wear in the Telelever pivot bearings can affect steering and handling. The manual covers inspection and replacement.
📚 Vehicle History
Brand Heritage
Bmw Motorrad:
BMW Motorrad has a long history of producing high-quality, technologically advanced motorcycles, particularly known for their boxer twin engines and touring capabilities. The K-series represented a significant departure with inline-four and later inline-six configurations.
Model Evolution
K Series Development:
The K1200RS evolved from the K100 and K1100 series, featuring a more powerful engine and sport-touring focus. It was a bridge between the comfort of the LT models and the sportiness of future K1200S/R models.
Production
Production Years:
1996-2000 (This specific generation)
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Motorcycle Press Reviews:
Generally well-received by the motorcycle press for its performance, comfort, and technological features for its era. Often lauded for its stability and long-distance capability.
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